IS2020LVPSG1AE | GE Mark VIe LVPS Board | In Stock

Description

Product Introduction

The GE IS2020LVPSG1AE is a VMEbus low voltage power supply module from the Mark VIe Speedtronic series, purpose-built to provide regulated DC power to the Mark VIe control system backplanes. This board converts the plant’s nominal 125 VDC bus (typically from battery-backed DC supplies) into the clean, regulated voltages required by processor boards, I/O modules, communication interfaces, and field devices. The “AE” suffix indicates a heavy conformal coated board with enhanced moisture, chemical, and contaminant resistance for harsh environments, combined with the G1A revision features.

What sets the LVPSG1AE revision apart is its robust input filtering, wide input voltage tolerance (100–150 VDC), high efficiency (91% typical), comprehensive diagnostics including voltage monitoring, current monitoring, and temperature sensing, and the thicker urethane or acrylic conformal coating that provides superior protection in harsh environments. The board delivers 5 VDC at up to 25 A for logic circuits, ±12 VDC at 3 A for auxiliary circuits, and 24 VDC at 4 A for field I/O—all with less than 30 mV ripple under full load. Advanced features include input transient protection, output overvoltage and overcurrent protection, comprehensive status monitoring with predictive health indicators, and heavy conformal coating for maximum environmental protection. For system integrators requiring high-current, high-efficiency power with comprehensive diagnostics and superior environmental protection in aggressive environments, this board is the direct OEM solution.

Key Technical Specifications

Key Selling Points & Differentiators

• Heavy Conformal Coating for Extreme Environments: The “AE” suffix provides a thicker, more robust coating (0.05–0.13 mm) that protects power electronics against high humidity, salt fog, and chemical exposure. This is the preferred variant for offshore platforms, coastal installations, desalination plants, and chemical processing facilities where airborne contaminants are a serious concern.
• High Current Capacity: 25 A on 5 V rail—supports the most heavily loaded backplanes with multiple processor and I/O boards.
• Multiple Output Rails: 5 V, ±12 V, and 24 V outputs—supplies all Mark VIe backplane power requirements from a single module.
• Highest Efficiency: 91% efficiency—reduces heat generation and improves reliability in tightly packed cabinets.
• Wide Input Range: Accepts 100–150 VDC, covering typical plant battery voltages and fluctuations without output dropout.
• Comprehensive Diagnostics: Voltage, current, temperature, and health monitoring with predictive indicators.
• Predictive Health Monitoring: Capacitor aging estimation enables proactive maintenance planning.
• Comprehensive Protection: Foldback current limiting, overvoltage clamping, input transient protection, and thermal shutdown.
• Live Test Verified: Every board undergoes a 48-hour burn-in at full rated load with cycling input voltage from 100 V to 150 V. We log output voltages, ripple, thermal performance, and diagnostic thresholds. Coated boards are visually inspected for complete coverage, thickness consistency, and absence of bubbles, voids, or pinholes.
• 90-Day Warranty: Covers functional defects. If it fails under normal operating conditions, we replace it. No restocking fee for verified returns.
• OEM Traceability: All units come from audited surplus channels with original GE anti-static bags and serialized labels. No clones, no refurbished units with unknown repair history.
• Pre-Shipment Capacitor Reform: For units stored more than 12 months, we perform a controlled capacitor reforming procedure to prevent inrush failures.

Frequently Asked Questions (FAQ)

Q: What does the “AE” suffix mean on IS2020LVPSG1AE?

A: The “AE” indicates heavy conformal coating combined with the G1A revision. Specifically, it means the board has a thicker urethane or acrylic conformal coating (0.05–0.13 mm) applied to the entire PCB assembly for maximum moisture, chemical, and contaminant protection, along with all G1A features (25 A 5 V rail, 91% efficiency, comprehensive diagnostics). Electrically and functionally they are identical in terms of power delivery. The coating adds protection; the G1A features provide high-current, high-efficiency power capability.

Q: What is the difference between IS2020LVPSG1A and IS2020LVPSG1AE?

A: The G1A is non-coated; the G1AE has heavy conformal coating. The coating protects against humidity, salt fog, and chemical vapors. If your cabinet is in a coastal area, offshore platform, or harsh environment, the AE variant is strongly recommended. In a clean, climate-controlled room, the G1A is sufficient and costs less. If your existing board is coated, you must replace it with a coated board (AE) because the uncoated version will fail faster in that environment.

Q: Does the heavy coating affect power delivery, efficiency, or protection circuitry?

A: Good question. The coating adds about 0.1 mm to the board thickness, which does not affect VME slot fitment—clearances are designed for it. Power delivery, efficiency, ripple, and protection thresholds are identical to the non-coated G1A. The coating does not affect the electrical characteristics of the power supply circuits—it only provides environmental protection. Do not remove the coating or scrape it off—it voids the warranty and compromises protection.

Q: What is the difference between IS2020LVPSG1AE and IS200WNPSH1ABA?

A: The LVPSG1AE provides multiple output rails (5 V @ 25 A, ±12 V @ 3 A, 24 V @ 4 A) vs. the WNPS which provides only 5 V (20 A) and 24 V (3 A). The LVPS also has higher efficiency (91% vs. 90%), higher 5 V current capacity (25 A vs. 20 A), comprehensive diagnostics including predictive health monitoring, and heavy conformal coating. If your backplane requires ±12 V or higher 5 V current, choose LVPSG1AE.

Q: What is the predictive health monitoring feature?

A: The LVPSG1AE continuously monitors capacitor aging and estimates remaining capacitor life based on temperature and operating hours. This enables proactive maintenance planning—you can replace the power supply during scheduled maintenance rather than reacting to unexpected failure. The health status is reported through the Mark VIe Toolkit.

Q: What is the benefit of the 91% efficiency?

A: Higher efficiency means less heat generation inside the cabinet. For a 500 W power supply, 91% efficiency generates approximately 45 W of heat vs. 55 W for an 89% efficient supply. This 10 W difference can significantly impact cabinet temperature and component life in tightly packed cabinets. Higher efficiency also reduces load on cabinet cooling systems.

Q: Can I use this board with 24 VDC or 48 VDC input instead of 125 VDC?

A: No. The LVPSG1AE is specifically designed for 125 VDC nominal input (100–150 VDC range). Using lower voltages will not produce the required outputs—the converter needs at least 90 VDC to regulate properly. Using higher voltages (above 150 VDC) will damage the input stage. If your plant uses a different DC bus voltage, you’ll need a different power supply variant or an external DC-DC converter upstream.

Q: Is this board hot-swappable?

A: No. The Mark VIe VME backplane does not support live insertion of power boards. You must de-energize the entire rack, wait for all LEDs to extinguish, and discharge the input bus capacitors (use a resistor, not a short). We’ve seen technicians try to pull an LVPS with the rack still powered—it arced across the backplane pins and took out neighboring boards. Don’t risk it.

Q: What is the typical lead time for this part?

A: We stock these on the shelf—usually ship within 24 hours of order placement and payment confirmation. For international orders, add 3–5 days for customs. If you need expedited (overnight air), we can do that, but you’ll need to coordinate with our logistics team for the cut-off time.

Q: Does this board work with both Mark VIe and Mark VIeS (SIL-rated) cabinets?

A: Yes—with a caveat. The LVPSG1AE provides the same voltages for both standard and SIL-rated cabinets. However, SIL systems typically require redundant power supplies (two LVPS boards in parallel with diode isolation). The G1AE can be used in those configurations, but you must ensure your backplane supports the OR-ing diodes. If your SIL system uses IS220LVPS variants, check the diode configuration first. We can help you verify compatibility if you send us your cabinet model.

Q: What’s your return policy if this doesn’t fix my power-related fault?

A: If the board is electrically functional (passes our QC test) but doesn’t clear your fault, we’ll accept a return within 30 days provided the board shows no physical damage, no blown fuses, and no signs of overvoltage stress. We do charge a 15% restocking fee if the fault was due to a downstream short circuit or incorrect input voltage. We’ll work with you over the phone to diagnose the issue before we ship—our goal is to get you running, not to ship boxes back and forth.

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