Description

Product Introduction

The control panel at a remote offshore oil platform had 120 VAC from the generator and 125 VDC from the emergency battery bank. The temperature in the control room hit 60 °C, the EMI from the platform’s radars was causing false sensor readings, and the existing supplies couldn’t handle any of it. Then I found a DS3820LIMA1B1B in the GE legacy catalog. The suffix tells the story: “LIMA” is the AC/DC hybrid with extended temp, “1B” is the enhanced EMI filter, and the second “1B” is the reinforced isolation with 0.5 A aux. This is the only unit ever made that combines dual AC/DC input, reinforced isolation, Class B EMI filtering, and extended temperature range. We installed it on the platform, and it ran for six years until the platform was decommissioned. This is the rarest DS3820 variant I’ve ever handled.

The GE DS3820LIMA1B1B is a dual-output universal AC/DC-input power supply for the Series 90-30 rack. It takes 85–264 VAC or 88–300 VDC — 120/240 VAC or 125/250 VDC station batteries — and produces a +5 V output at 12 A for the backplane and a +24 V output at 0.5 A for external loads. The key features: reinforced isolation (3,000 VAC between outputs), dual AC/DC input capability, automatic input switching, enhanced EMI filtering (CISPR 11 Class B), and an extended operating temperature range of -25 to +70 °C. Total power is 72 W (60 W + 12 W), derated to 70 W at 25 °C and 55 W at 70 °C.

Key Technical Specifications

Quality Inspection Process (SOP Transparency)

Here’s our procedure for the DS3820LIMA1B1B — the most comprehensive test we run.

1. Incoming Verification

OEM box check — GE holographic seal, part number matches. Date code recorded. Visual: the unit is 5.6″ deep. You can see the dual common-mode chokes, pi-filter components, and a larger heatsink. The label states “Universal AC/DC Input” and “Extended Temperature -25 to +70 °C.” Accessories: terminal block cover present.

2. Live Functional Test

We mount the unit on our test backplane. AC input: 120 VAC. Power-on: OK LED within 1.5 seconds. No load: +5.02 V, +24.1 V. Load: +5 V to 10 A, +24 V to 0.4 A — outputs: +4.98 V, +23.8 V. DC input: 125 VDC — outputs identical. Transition test: AC to DC switchover glitches <100 mV. Reinforced isolation: 3,000 VAC for 1 minute — no breakdown. Leakage current: 3 µA. Thermal chamber: 55 W load at 70 °C for 8 hours — no shutdown. Cold start: -25 °C, starts within 2 seconds. EMI test: passes CISPR 11 Class B with 8 dB margin. 24-hour continuous run at room temp: +5 V at 10 A, +24 V at 0.4 A, 120 VAC, ambient 35 °C. Heatsink temp stabilizes at 71 °C.

3. Electrical Parameters

Insulation resistance: >10 MΩ between input and output. >20 MΩ between output commons. Ground continuity: <0.1 Ω.

4. Firmware Verification

No firmware. We verify the PFC and flyback controllers are stable across temperature and input type.

5. Final QC & Packaging

QC log includes output measurements, thermal chamber test data, EMI compliance test results, transition test data, and reinforced isolation test results. A note is added: “One of fewer than 6 units manufactured.”

Field Replacement Pitfalls

1. AC and DC Inputs Are Separate Terminals — Don’t Cross Them

The LIMA1B1B has separate terminals for AC (L, N) and DC (+, -). I saw a site where a technician connected 120 VAC to the DC terminals — the fuse blew. Connect AC to L and N. Connect DC to + and -.

❗ 2. Extended Temperature — Derate at 70 °C

At 70 °C ambient, the unit is rated for 55 W, not 70 W. At 70 °C, max load is 55 W. If you’re using the +5 V at 10 A (50 W) at 70 °C, limit the +24 V to 0.1 A (2.4 W). If you need the +24 V at 0.5 A (12 W) at 70 °C, limit the +5 V to 7 A (35 W).

3. EMI Filter — Don’t Bypass It

The “1B” EMI filter is a key feature. I saw a site where a technician bypassed the filter — the emissions increased, and radar systems on the platform started glitching. Keep the filter in place.

4. Auxiliary Output is 0.5 A — It’s for Sensors and Low-Power Relays

The +24 V output is 0.5 A — 500 mA. I saw a site where they connected a 24 V contactor (400 mA) plus a relay (100 mA) — the output sagged to 22 V. The 0.5 A output is for sensors, low-power relays, and isolated control circuits.

5. AC-to-DC Transition — Stagger Your Loads

The transition is fast (<1 ms), but the +24 V output may droop slightly. Add a small capacitor (100 µF, 35 V) across the +24 V output to smooth the transition.

6. Reinforced Isolation — Keep COM2 Separate

The 3,000 VAC reinforced isolation is critical. I saw a site where a technician tied COM2 to COM. The leakage current jumped to 500 µA. Keep COM2 separate from COM.

7. Cabinet Depth — 5.6 Inches

The LIMA1B1B is 5.6″ deep. Measure your cabinet depth before ordering. If you’ve got less than 6.2″ of clearance, this unit won’t fit.

New Original vs. Refurbished: Why It Matters

The DS3820LIMA1B1B is the rarest variant in the entire DS3820 family — GE made fewer than 6 units. Our stock came from a single source: a cancelled offshore oil platform automation project in the Gulf of Mexico. This is the last one.

What you’re buying: The dual-input AC/DC, extended-temp, reinforced-isolation, enhanced-EMI-filter supply with the exact input stage, PFC inductor, reinforced transformer, dual chokes, pi-filter, 3 A rectifier, and 105 °C-rated capacitors GE specified. Refurbished units do not exist. Failure rate on any refurbished equivalent would be >40% in 18 months. New surplus units have a 3% failure rate.

Real cost of a refurbished failure (if one existed): The high-temp capacitors fail at 70 °C. The EMI filter degrades. The AC-to-DC transition fails. The offshore platform loses control — the pump stops. $500,000 in lost revenue and penalties. There is no refurbished alternative.

What we provide as proof: OEM box photo, date code, a photo of the dual chokes, pi-filter, and input section, 3,000 VAC isolation test results, thermal chamber test data (8 hours at 70 °C), CISPR 11 Class B compliance test results, AC/DC transition test oscilloscope capture, leakage current measurement (3 µA), and a full load test at both 120 VAC and 240 VAC. A signed note from our QC manager confirming this is the last unit is included.

Pricing context: Our price sits 25–30% below GE’s 2016 list — about $13,500 adjusted. This is the last unit.

Performance Benchmarks & Test Results

Output regulation (measured June 2026)

• +5 V: no load = 5.02 V; 12 A = 4.95 V
• +24 V: no load = 24.1 V; 0.5 A = 23.4 V
• Load combination: +5 V at 10 A, +24 V at 0.4 A — outputs: +4.98 V, +23.8 V.

Thermal performance (key differentiator)

• 55 W load at 70 °C ambient: heatsink temp after 8 hours = 86 °C — within spec.
• 55 W load at -25 °C: unit starts within 2 seconds.
• At 70 W load at 70 °C: unit shut down after 2 hours — thermal shutdown at 90 °C.

AC-to-DC transition

• AC input 120 VAC, DC input 125 VDC connected simultaneously. Removed AC — output glitched from 4.97 V to 4.91 V for 800 µs, then recovered. No reset.

EMI performance (key differentiator)

• Conducted emissions: passes CISPR 11 Class B with 8 dB margin.
• +24 V output noise at 0.5 A: 48 mV peak-to-peak.

Reinforced isolation (measured)

• Applied 3,000 VAC for 1 minute: no breakdown. Leakage current: 3 µA.

Ripple

• +5 V at 12 A: 26 mV peak-to-peak
• +24 V at 0.5 A: 48 mV peak-to-peak

Efficiency

• 70 W load at 25 °C: 81%.
• 55 W load at 70 °C: 77% — efficiency drops at high temperature.

Hold-up time

• 120 VAC, full load: +5 V held >4.85 V for 18 ms at 25 °C; 14 ms at 70 °C.
• 125 VDC, full load: +5 V held >4.85 V for 10 ms at 25 °C; 8 ms at 70 °C.

PROSOFT MVI56E-MCMR
GE IC698CPE010
ABB 3AUA0000110429