DS3800HMAC GE | Mark VI Board 24V DC New Surplus

  • Model: DS3800HMAC (IS200 Series Compatible)
  • Brand: General Electric (GE)
  • Series: Mark VI / Speedtronic
  • Core Function: High-density I/O interface board for turbine control with factory-configured analog input scaling, high-level signal conditioning, and internal IONet termination.
  • Product Type: I/O Link Card / Multifunction Analog Interface Module
  • Key Specs: 24 VDC operation | 32 discrete I/O + 8 analog inputs | 0°C to +60°C ambient
  • Condition: New Surplus / OEM Pulls – Limited quantity available.
Manufacturer:

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Description

 

Product Introduction

The GE DS3800HMAC is a fully populated I/O link card from the Mark VI Speedtronic series, engineered for multifunction analog input applications requiring factory-configured signal conditioning and internal IONet termination. This variant provides eight analog input channels with onboard scaling and filtering optimized for specific sensor types, combined with built-in network termination for end-of-chain installations.

What distinguishes the HMAC is its combination of factory-configured signal conditioning and internal IONet termination—the ‘C’ suffix indicates a permanently enabled 120 Ω resistor across the communication pair, eliminating the need for external terminators at end-of-chain positions. The onboard conditioning includes precision gain setting resistors, input filtering for noise rejection, and protection circuitry for industrial environments. For system integrators requiring end-of-chain IONet placement with pre-configured analog inputs, the HMAC delivers ready-to-use performance with simplified rack wiring. We stock verified units with logged firmware versions and complete test records. No rework, no counterfeit—just OEM-spec hardware ready for deployment.

 

Key Technical Specifications

Parameter Value
Input Voltage 24 VDC ±10% (nominal)
Discrete Inputs 16 optically isolated, 24 V sink/source
Discrete Outputs 16 solid-state, 0.5 A per channel max
Analog Inputs 8 channels, multifunction configured
Analog Input Range Factory-configured (verify with OEM datasheet)
Analog Input Impedance > 10 MΩ (differential)
Analog Input Accuracy ±0.1% of full scale at 25°C (typical)
Analog Input Resolution 12-bit (4096 counts)
Signal Conditioning Factory-configured gain, filtering, protection
Input Protection Overvoltage and reverse polarity protection
IONet Termination Internal 120 Ω resistor (factory-enabled)
Analog Outputs 2 channels, 0-20 mA or 0-10 V (jumper-selectable)
Communication Protocol GE IONet (proprietary, 2 Mbps)
Isolation Voltage 1500 VAC (field-to-logic)
Operating Temperature 0°C to +60°C (32°F to 140°F)
Storage Temperature –40°C to +85°C
Humidity 5% to 95% non-condensing
Power Consumption 6.8 W typical
Dimensions 18.5 cm x 12.7 cm x 3.0 cm (std. Mark VI form factor)

 

Key Selling Points & Differentiators

  • Factory Signal Conditioning: Pre-configured gain, filtering, and input protection optimized for specific sensor types—eliminates field calibration.
  • Built-In IONet Termination: Internal 120 Ω resistor factory-enabled—eliminates the need for external terminators on end-of-chain installations.
  • Multifunction Capability: Supports various input types depending on factory configuration—flexible for diverse applications.
  • Input Protection: Overvoltage and reverse polarity protection prevents damage from wiring errors.
  • Simplified Field Installation: One less component to lose, misplace, or improperly install during maintenance outages.
  • Full Factory Test: Every unit undergoes a 24-hour burn-in with live I/O loopback, precision source calibration, and communication handshake verification—includes signed QC report.
  • 30-Day Compatibility Guarantee: If the module does not function in your specific firmware revision (we log the onboard firmware), return for full credit—no restocking fee.
  • Anti-Counterfeit Sealed: Each DS3800HMAC ships with tamper-evident packaging and visual inspection photos taken at receipt.
  • Cost-Effective Alternative: Priced 40-55% below GE’s new MSRP while maintaining OEM-spec performance through live testing.

 

Frequently Asked Questions (FAQ)

Can I hot-swap the DS3800HMAC while the turbine is running?
No—absolutely not. The Mark VI backplane does not support live insertion for this module. You will need a full shutdown and power cycle. In our experience, attempting hot-swap can corrupt the IONet sync and force a controller reset. Always isolate the rack before removal.

What makes the HMAC different from the HMAA?
Both boards provide multifunction analog input capability with factory-configured signal conditioning. The difference is in IONet termination. The HMAA has no internal termination (external required); the HMAC has internal 120 Ω termination active. If your board sits at the end of the IONet chain, the HMAC is the right choice. If your board is mid-chain, use the HMAA.

What sensor types can the HMAC be configured for?
The HMAC can be factory-configured for various input types including thermocouples (J, K, T), RTDs (PT100), 4-20 mA, 0-10 V, 0-5 V, and low-level millivolt signals. The exact configuration varies by production batch—we verify the configuration during inbound testing and can confirm compatibility for your specific sensor type.

Will this board work with my existing field wiring?
That depends on the factory configuration. The HMAC’s input ranges and sensor types are fixed at the factory. We recommend verifying the specific configuration of the unit you are considering against your field wiring and sensor types before ordering.

How do I verify if this board matches my existing firmware revision?
We log the firmware version from every unit during our inbound test. Before shipping, we can confirm whether it matches your current revision. The special calibration constants for the HMAC reside in firmware, so a mismatch could cause scaling errors. If it differs, we advise updating your controller or request a specific rev from our stock.

These are surplus units—how do I know they aren’t counterfeit or repaired?
We maintain full traceability: every DS3800HMAC is photographed upon receipt, cross-checked against GE’s OEM marking guide (including board revision, date code, and component-level verification), and tested for electrical characteristics (insulation > 10 MΩ, current draw within 5% of spec). We do not sell repaired boards—only clean, functional pulls or new surplus. The QC tag includes our test signature and a photo record of the board’s condition.

What happens if the board fails after installation?
Our standard warranty covers functional defects for 12 months from shipment. That said, we do not cover damage from ESD, incorrect wiring, or overvoltage. To be frank, multifunction boards like the HMAC require careful verification of input wiring for each channel group—mixing up the signal types can damage the input circuitry. We include a wiring guide with every shipment.

Is programming or configuration required, or is it plug-and-play?
It’s “plug-and-play” only if your IONet configuration already expects an HMAC at that slot address with the correct input configuration. Otherwise, you must reconfigure the I/O map in the CIMPLICITY or Toolbox software to match the board’s factory scaling. The board stores no user program—all logic resides in the controller. You will not lose turbine sequences by swapping this board.

What shipping and packaging precautions do you take?
Each board is placed in an anti-static bag, wrapped in ESD foam, and double-boxed with desiccant. We seal the inner bag with a tamper-evident label and include a humidity indicator card. We’ve shipped to offshore platforms, desert installations, and Arctic sites without issues. If you need expedited customs documentation, we include commercial invoices with Harmonized Code 8538.90.8160.

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