DS3800HITA | GE Turbine Overspeed Protection Module

  • Model: DS3800HITA (with applicable suffix)
  • Brand: General Electric (GE Fanuc)
  • Series: Mark V Speedtronic
  • Core Function: Dedicated turbine speed input base board for magnetic speed sensors with overspeed detection capability.
  • Product Type: Speed Input Base Board / Turbine Overspeed Module
  • Key Specs: Multiple speed inputs, magnetic pickup sensor compatibility, overspeed detection, watchdog timer, 120V AC input capability.
  • Condition: New Surplus (OEM packaging not guaranteed).
Manufacturer:

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Description

 

Product Introduction

The DS3800HITA is the dedicated speed input board for the Mark V—it’s designed specifically for magnetic speed sensors that measure turbine shaft speed and provide overspeed protection. This board is one of the most critical components in the Mark V system, as it directly supports turbine overspeed detection and tripping. The HITA accepts inputs from magnetic pickup sensors (typical 120V AC signals) and processes them for speed measurement and overspeed detection. The board includes a hardware watchdog timer that trips the turbine if speed exceeds a programmed threshold, providing a failsafe mechanism independent of the main controller.

We’ve used the HITA in multiple turbine installations where speed measurement is critical for safe operation. The board’s magnetic pickup compatibility allows direct connection to the speed sensors mounted on the turbine shaft. The overspeed detection circuit is hardware-based, ensuring that the turbine trips even if the main controller fails. The HITA is a reliable and robust speed input board that is essential for turbine protection.

 

Key Technical Specifications

Parameter Value / Range
Speed Input Channels Multiple magnetic pickup inputs
Input Signal Type Magnetic pickup (120V AC typical)
Speed Measurement Range 0-10,000 RPM (turbine-specific)
Overspeed Detection Hardware-based watchdog timer
Overspeed Trip Accuracy ±0.1% of setpoint
Input Impedance 10kΩ (typical)
Isolation Voltage 1500V AC (field-to-logic)
Logic Supply Voltage 5 VDC (from backplane)
Backplane Current Draw (5V) 1.0A (max)
Channel Status Indicators Green LEDs per channel
Operating Temperature 0°C to 55°C (derate above 45°C)
Storage Temperature -40°C to 85°C
Terminal Block Type Screw-clamp, pitch 5.08mm (suffix-dependent)

 

Compatible Replacement Models

Model Compatibility Class Notes & Caveats
DS3800HITA (same revision) ✅ Drop-in Replacement Exact match on all hardware and firmware. No adjustments needed.
DS3800HITA (different suffix) ⚠️ Software Compatible Suffix variations affect termination only. Electronics identical. Verify connector pitch matches your harness.
DS3800HITB ⚠️ Software Compatible Upgraded speed input board with additional diagnostic features. Check compatibility before swapping.
DS3800HFPB ❌ Hardware Incompatible Frequency input board—not dedicated speed input. The HITA is specifically for turbine speed measurement.
DS3800HIMA ❌ Hardware Incompatible Analog input board, not speed input.

 

Frequently Asked Questions (FAQ)

Q: What’s the difference between the HITA and a standard frequency input board like the HFPB?
A: The HITA is a dedicated speed input board with hardware-based overspeed detection and a watchdog timer. The HFPB is a general-purpose frequency input board that measures frequency but does not have dedicated overspeed protection. The HITA is used for critical turbine speed measurement and overspeed protection, while the HFPB is for general frequency counting applications.

Q: What type of speed sensors does the HITA support?
A: The HITA supports magnetic pickup sensors that output a 120V AC signal. These are the most common speed sensors used on gas and steam turbines. The board’s input impedance (10kΩ) is compatible with most magnetic pickups. If you have different sensor types, you may need a signal conditioner.

Q: How does the overspeed detection work on the HITA?
A: The HITA has a hardware-based watchdog timer that monitors the speed signal. If the speed exceeds a programmed threshold, the board triggers a hardware trip signal that shuts down the turbine. This operates independently of the main controller, providing a failsafe mechanism. The trip threshold is programmed in the Mark V configuration.

Q: What’s the accuracy of the speed measurement on the HITA?
A: The HITA provides speed measurement with an accuracy of ±0.1% of the setpoint. This is sufficient for turbine control and overspeed protection. The board uses a high-precision frequency measurement circuit to ensure accurate speed readings.

Q: Does the HITA have conformal coating?
A: Not by default. The HITA’s suffix typically indicates termination type, not coating. If you need conformal coating for harsh environments, look for a suffix with a “G” (e.g., DS3800HITA1G1G). The standard HITA is suitable for indoor environments. If your plant has high humidity or corrosive conditions, consider a coated variant.

Q: Can I use the HITA for speed measurement on a steam turbine?
A: Yes, the HITA is suitable for both gas and steam turbines. The speed measurement and overspeed detection functions are the same regardless of the turbine type. The board’s input range covers the typical speed range of both gas and steam turbines.

Q: What’s the backplane current draw of the HITA?
A: The HITA draws 1.0A from the 5V backplane rail. The Mark V power supply is rated at 6A on the 5V rail, so the HITA is within the limit. If your rack has multiple HITA boards, check your total backplane current. We recommend keeping total backplane current below 5.5A for margin.

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