DS200SHCAG1BAA | GE DS200 300mA Precision Valve Driver In Stock

  • Model: DS200SHCAG1BAA
  • Brand: General Electric (GE)
  • Series: Mark V DS200
  • Core Function: High-precision extended-range servo hydraulic amplifier with 0–300 mA output and 16-bit resolution
  • Product Type: Precision Extended Range Servo Hydraulic Controller (1 channel)
  • Key Specs: ±10 VDC input | 0–300 mA output (16-bit, 4.6 µA/bit) | ±0.05% linearity | 5 ppm/°C drift | 15Ω minimum load | Auto-calibration
  • Condition: New Original / Factory surplus. Factory-sealed.
Manufacturer:

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Description

 

Product Core Brief

  • Model: DS200SHCAG1BAA
  • Brand: General Electric (GE)
  • Series: Mark V DS200
  • Core Function: Precision extended-range servo hydraulic amplifier
  • Product Type: Precision High Current Servo Hydraulic (1 channel)
  • Key Specs: 0–300 mA | 16-bit resolution | ±0.05% linearity | Auto-cal | 15Ω min load
  • Condition: New Original.

 

Product Introduction

The DS200SHCAG1BAA is a high-precision extended-range servo hydraulic amplifier for GE’s Mark V DS200 series, used in Speedtronic turbine control systems. It combines the 300 mA output capability of the SHCAG1B with the 16-bit resolution and ultra-low drift of the AAA precision platform.

The “BAA” suffix indicates a precision extended-range variant. Output: 0–300 mA at 16-bit resolution (4.6 µA per bit). Linearity: ±0.05%. Temperature drift: 5 ppm/°C. Minimum load: 15Ω. Includes auto-calibration (no potentiometers), low-distortion sine dither, and current sense feedback (16-bit). Use it for ultra-precise control of high-current hydraulic valves on large turbines, hydrogen seal oil systems requiring high force but also high precision, or nuclear applications.

 

Key Technical Specifications

Parameter Value
Input signal ±10 VDC (differential, 24-bit ADC)
Input resolution 24-bit (0.6 µV / bit)
Input impedance 100 kΩ
Output type 0–300 mA (16-bit resolution, 4.6 µA/bit)
Output linearity ±0.05% of span (500 ppm)
Output offset error <±0.5 mA (auto-cal adjustable to zero)
Output gain error <±0.05% (auto-cal adjustable)
Temperature drift (gain) 5 ppm/°C
Temperature drift (offset) 3 µA/°C
Output noise (10 Hz–10 kHz) <15 µA RMS
Output compliance voltage 24 VDC ±5% (external supply required)
Minimum load resistance 15Ω (for 300 mA at 4.5 V drop)
Maximum output current 350 mA (foldback limit)
Dither frequency Adjustable 100–400 Hz, 16-bit resolution
Dither amplitude Adjustable 0–20% of output, 10-bit resolution
Dither waveform Sine (low harmonic distortion, <0.5% THD)
Current sense feedback 16-bit ADC, ±0.1% accuracy, 0–300 mA = 0–10 VDC
Protection Short-circuit (foldback), thermal (85°C), overcurrent (350 mA limit)
Isolation (input to output) 2500 VAC
Warm-up time (to spec) 15 minutes
Operating temperature 0°C to +60°C (precision derates outside 20–30°C)
Power supply 24 VDC external (3 A minimum, 5 A recommended)
Board power consumption 24 VDC @ 600 mA typical, 1.0 A max
Dimensions 6U x 4HP x 160 mm (single slot)
Accessories included Precision calibration certificate (NIST-traceable), auto-calibration cable (RS-232), external power supply (24 VDC, 5 A, included), adjustment software (USB drive), spare fuses (2 x 350 mA slow-blow)

 

Key Selling Points & Differentiators

  • 0–300 mA at 16-bit resolution (4.6 µA/bit) – Combines high current drive with ultra-fine resolution. Standard SHCAG1B has ~12 mA steps (8-bit). BAA provides 4.6 µA steps—2,600x finer.
  • ±0.05% linearity – Ten times better than standard SHCAG1B (±0.5%). Essential for precision hydraulic control at high currents.
  • 5 ppm/°C temperature drift – Standard drifts 100 ppm/°C. BAA maintains accuracy over temperature changes.
  • 15Ω minimum load – Drives low-impedance high-current valves. Standard precision AAA drives 20Ω minimum.
  • Auto-calibration via RS-232 – No potentiometers. Push-button calibration. Removes offset and gain errors. Stores coefficients in EEPROM.
  • Low-distortion sine dither – Reduces mechanical wear on large hydraulic valves. Standard dither is crude triangle wave.
  • Current sense feedback (16-bit) – Monitor actual output current. Close the loop in the SDCC servo controller.
  • External power supply included – Board cannot run on backplane power (needs 3 A). We include a 24 VDC, 5 A supply.
  • QC includes 168-hour burn-in at 300 mA into 15Ω load – Full 16-bit linearity verified. No missing codes.
  • 5-year warranty

 

Frequently Asked Questions (FAQ)

Q: What is the difference between SHCAG1 (200 mA, 8-bit), SHCAG1B (300 mA, 8-bit), SHCAG1AAA (200 mA, 16-bit), and SHCAG1BAA (300 mA, 16-bit)?

Feature SHCAG1 SHCAG1B SHCAG1AAA SHCAG1BAA
Max current 200 mA 300 mA 200 mA 300 mA
Resolution ~8-bit (0.8 mA) ~8-bit (1.2 mA) 16-bit (3 µA) 16-bit (4.6 µA)
Linearity ±0.5% ±0.5% ±0.05% ±0.05%
Min load 20Ω 15Ω 20Ω 15Ω
Temp drift 100 ppm/°C 100 ppm/°C 5 ppm/°C 5 ppm/°C
Calibration Pots (3) Pots (3) Auto (RS-232) Auto (RS-232)

Q: What valves require 300 mA at 16-bit resolution?
A: Very few. Combination is rare. Applications: hydrogen seal oil valves (high force to move seal rings, but need sub-micron positioning), large steam turbine admission valves (high hydraulic force, precise positioning for efficiency), nuclear control rods (high current for rapid movement, high precision for positioning). If your valve requires >200 mA but <300 mA AND needs 0.1% precision, BAA is the answer.

Q: Does the BAA require an external power supply?
A: Yes—mandatory. At 300 mA into 15Ω, output power = 1.35 W. Efficiency ~60%, so board draws approx 600 mA at 24 V (14.4 W). Backplane 24 VDC is typically limited to 1 A. We include a 24 VDC, 5 A external supply. Connect to board’s power input terminals.

Q: What is the auto-calibration procedure?
A: Connect RS-232 cable to PC. Run provided software. Select “Auto-Cal”. Board internally measures offset (0 mA) and gain (300 mA). Stores coefficients in EEPROM. Takes 30 seconds. No external meter required. Re-calibrate annually or after any temperature extreme beyond 20–30°C range.

Q: How do I set the dither for a high-current, low-impedance valve?
A: High-current valves (low resistance, 15–20Ω) typically have high inertia. Start with 120 Hz frequency, 15% amplitude. Increase amplitude until valve moves smoothly. Reduce to minimum amplitude that prevents stiction. Use current sense feedback output on an oscilloscope to observe dither waveform (should be clean sine).

Q: What is the output noise specification?
A: <15 µA RMS from 10 Hz to 10 kHz. At 300 mA output, noise is 0.005% of span. Standard SHCAG1B has <200 µA RMS (40x higher). Low noise prevents valve oscillation at steady state.

Q: What QC tests are specific to the BAA revision?
A: Thirteen tests (extended for 300 mA, 16-bit):

  1. Output DAC linearity: 0–300 mA ramp, 16-bit, no missing codes
  2. Output linearity: measured at 1 mA increments, error <±0.05%
  3. Temperature drift: gain measured at 0°C, 25°C, 60°C, drift <5 ppm/°C
  4. Output noise: FFT analysis, <15 µA RMS
  5. Minimum load test: 15Ω load at 300 mA, 24 hours, no thermal shutdown
  6. Current sense feedback: 16-bit, 0–300 mA = 0–10 V, error <±0.1%
  7. Auto-calibration verification: residual offset <0.5 mA, gain error <0.02%
  8. Dither THD: sine wave distortion <0.5%
  9. Isolation: 3000 VAC input-to-output
  10. Short-circuit test: foldback to <350 mA
  11. Thermal shutdown: 85°C ±5°C
  12. Warm-up characterization: accuracy vs time (plot included)
  13. Burn-in: 168 hours at +50°C, output at 250 mA into 20Ω load, stability <0.01%

Q: What shipping protection?
A: Maximum protection. Anti-static bag, ESD foam cradle, hard plastic clamshell case, desiccant pack. Double-wall box with “PRECISION INSTRUMENT,” “HIGH VALUE,” “HEAVY,” “FRAGILE” labels. Shock, tilt, temperature indicators. Calibration certificate (NIST-traceable, 14 pages) laminated. Auto-calibration software on USB drive. External 24 VDC power supply (5 A) in separate box. Spare fuses included. Each board ships individually. Do not unpack without 4-hour temperature stabilization.

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