DS200SHCAG1B | GE DS200 High Current Valve Driver In Stock

  • Model: DS200SHCAG1B
  • Brand: General Electric (GE)
  • Series: Mark V DS200
  • Core Function: Extended-range servo hydraulic amplifier with 0–300 mA output for high-current hydraulic valves
  • Product Type: Extended Range Servo Hydraulic Controller / Valve Driver
  • Key Specs: ±10 VDC input | 0–300 mA output (proportional) | 24 VDC loop power | Drives valves with coil resistance down to 15Ω | Short-circuit protection
  • Condition: New Surplus. Original or ESD-sealed packaging.
Manufacturer:

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Description

 

Product Core Brief

  • Model: DS200SHCAG1B
  • Brand: General Electric (GE)
  • Series: Mark V DS200
  • Core Function: Extended-range servo hydraulic amplifier
  • Product Type: High Current Servo Hydraulic Driver (1 channel)
  • Key Specs: 0–300 mA output | 15Ω minimum load | Adjustable gain/offset/dither
  • Condition: New Surplus.

 

Product Introduction

The DS200SHCAG1B is an extended-range servo hydraulic amplifier for GE’s Mark V DS200 series, used in Speedtronic turbine control systems. It converts the ±10 VDC output from an SDCC servo controller into a 0–300 mA current output for high-current hydraulic valves.

Standard SHCAG1 provides 0–200 mA into a 20Ω minimum load. The “1B” variant extends output to 300 mA into a 15Ω minimum load. Use it for older or high-flow hydraulic valves that require higher drive current. Includes adjustable gain (60–300 mA per 10 V), adjustable offset (±10 mA), adjustable dither (100–400 Hz, 0–20% amplitude), short-circuit protection, and thermal shutdown. Drives torque motor valves on large turbines, hydraulic actuators, and high-flow servo valves.

 

Key Technical Specifications

Parameter Value
Input signal ±10 VDC (differential or single-ended)
Input impedance 10 kΩ
Output type 0–300 mA (proportional to input)
Output compliance voltage 24 VDC (supplied by board or external)
Minimum load resistance 15Ω (for 300 mA at 4.5 V drop)
Output current linearity ±0.5% of span
Output offset (0 V input) Adjustable ±10 mA (potentiometer)
Output gain Adjustable 60–300 mA per 10 V (potentiometer)
Dither frequency Adjustable 100–400 Hz (potentiometer)
Dither amplitude Adjustable 0–20% of output (potentiometer)
Protection Short-circuit (foldback), thermal (85°C), overcurrent (350 mA limit)
Feedback monitor output ±10 VDC proportional to output current (0–300 mA = 0–10 V)
Status LEDs Power (green), Fault (red), Output active (yellow)
Isolation (input to output) 1500 VAC
Operating temperature −30°C to +65°C
Power supply 24 VDC external (3 A min) or backplane (if available)
Backplane current 24 VDC @ 500 mA typical (external supply recommended)
Terminal type Removable screw blocks (10–24 AWG for output, 12–24 for input)
Dimensions 6U x 4HP x 160 mm (single slot)
Accessories included Potentiometer adjustment tool, configuration guide, spare fuses (2 x 350 mA), external power cable kit

 

Key Selling Points & Differentiators

  • 0–300 mA output – 50% higher current than standard SHCAG1 (200 mA). Drives high-current torque motor valves on large hydraulic systems.
  • 15Ω minimum load – Drives valves with lower coil resistance. Standard SHCAG1 requires 20Ω minimum.
  • Adjustable gain (60–300 mA per 10 V input) – Match valve sensitivity. Covers wider range than standard (5–200 mA).
  • Adjustable offset (±10 mA) – Compensate for valve spring bias or zero drift. Wider range than standard (±5 mA).
  • Short-circuit and thermal protection – Foldback current limiting. Shutdown at 85°C, auto-reset at 75°C.
  • Feedback monitor output – 0–10 VDC proportional to 0–300 mA. Connect to SDCC analog input for closed-loop current control.
  • QC includes 300 mA burn-in for 24 hours – Verified into 15Ω load at +65°C ambient.
  • 2-year warranty

 

Frequently Asked Questions (FAQ)

Q: What is the difference between SHCAG1 (200 mA, 20Ω min) and SHCAG1B (300 mA, 15Ω min)?

Feature SHCAG1 SHCAG1B
Max output current 200 mA 300 mA
Minimum load resistance 20Ω 15Ω
Gain adjustment range 5–200 mA/10 V 60–300 mA/10 V
Offset adjustment ±5 mA ±10 mA
Power supply current (full output) 1.5 A 2.5 A

Q: What valves require 300 mA drive current?
A: Older torque motor valves (1970s–1980s GE turbines), high-flow servo valves, valves with dual coils wired in parallel, or valves with coil resistance below 20Ω. Examples: Moog 62 series (100–250 mA), Vickers high-flow (200–300 mA). Check valve datasheet for “maximum coil current.”

Q: Does the SHCAG1B require an external 24 VDC power supply?
A: Yes—at 300 mA into 15Ω, voltage drop is 4.5 V. The remaining 19.5 V is dissipated as heat (approx 5.8 W). Total power supply current: 300 mA (output) + 200 mA (internal) = 500 mA minimum. However, during startup or fault conditions, current may spike. Use external 24 VDC supply rated 3 A minimum (we sell ACC-PS-24V-5A). Backplane 24 VDC is typically limited to 1 A—insufficient.

Q: What is the minimum load resistance calculation?
A: The board’s output compliance voltage is 24 VDC minus approximately 4.5 V drop across output transistors at 300 mA. Available voltage to load = 19.5 V. For 300 mA, R = V/I = 19.5/0.3 = 65Ω theoretical minimum. However, the board is specified for 15Ω minimum because the load only needs to drop 4.5 V at 300 mA (R = 4.5/0.3 = 15Ω). If your valve coil resistance is below 15Ω, add an external resistor in series. Example: 10Ω coil requires 5Ω external resistor (5W rating).

Q: How do I set the dither for a high-current valve?
A: High-current valves typically have higher inertia and may require higher dither amplitude (15–20%) and lower frequency (100–150 Hz). Start with 150 Hz, 10% amplitude. Increase amplitude until valve moves smoothly without audible buzzing. Reduce amplitude to minimum that prevents stiction. Use an oscilloscope on the feedback monitor output to observe dither waveform.

Q: What is the output current limit?
A: 350 mA foldback. At 350 mA, output current reduces to 100 mA. Remove overload, output recovers automatically. The board will not be damaged by continuous short circuit.

Q: What QC tests are specific to the SHCAG1B?
A: Nine tests (extended for higher current):

  1. Output capability: 300 mA into 15Ω load
  2. Minimum load verification: 15Ω operation, no thermal shutdown within 1 hour
  3. Output linearity: 0–300 mA in 30 mA steps, error <±0.5%
  4. Offset adjustment: ±10 mA range
  5. Gain adjustment: 60–300 mA per 10 V
  6. Dither: 100–400 Hz, 0–20% amplitude
  7. Short-circuit test: foldback to <350 mA
  8. Thermal shutdown: 85°C ±5°C
  9. Burn-in: 72 hours at +65°C, output at 300 mA into 15Ω load (with forced air cooling)

Q: What shipping protection?
A: Anti-static bag, ESD foam cradle, double-wall box with “HEAVY,” “ESD SENSITIVE” labels. Each board ships individually. Potentiometer adjustment tool included. External power supply not included (order separately). Spare fuses (350 mA slow-blow) included. Configuration guide included

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