Description
Product Core Brief
- Model: DS200SDCCG4A
- Brand: General Electric (GE)
- Series: Mark V DS200
- Core Function: Octo-channel servo drive controller for multi-valve coordination
- Product Type: Servo Drive Controller (8 channels, independent)
- Key Specs: 8 analog outputs | 16 analog feedback inputs | 1 ms scan | 16-bit | 1500 VAC isolation
- Condition: New Surplus.
Product Introduction
The DS200SDCCG4A is an octo-channel servo drive controller for GE’s Mark V DS200 series, used in Speedtronic turbine control systems. It provides eight independent servo control loops on a single board—the highest channel count servo controller in the entire Mark V product family.
The SDCCG4A is essentially eight SDCCG1 controllers on one PCB. It is designed for the most complex and large-scale turbine control systems requiring coordination of up to eight valves or actuators: advanced gas turbines with 8 fuel stages, steam turbines with 8 admission/extraction valves, or large compressor stations with 8 anti-surge recycle valves.
Key Technical Specifications
| Parameter | Channels 1–8 (each) |
|---|---|
| Number of channels | 8 (fully independent) |
| Control algorithm | Digital PID with feedforward (independent per channel) |
| Output type | ±10 VDC, 10 mA max per channel |
| Output resolution | 16-bit (0.3 mV) |
| Output slew rate | Programmable 1–1000 V/s per channel |
| Position feedback inputs | 2 x 4–20 mA per channel (redundant) |
| Feedback resolution | 16-bit |
| Update rate | 1 ms (1000 Hz) per channel (simultaneous) |
| PID parameters | Independent P, I, D per channel |
Octo-Channel Features (SDCCG4A)
| Parameter | Value |
|---|---|
| Total feedback inputs | 16 x 4–20 mA (2 per channel) |
| Total discrete inputs | 16 (2 per channel, 24 VDC) |
| Total discrete outputs | 16 (2 per channel, Form A relay) |
| Isolation (field to backplane) | 1500 VAC |
| Isolation (channel to channel) | 500 VAC |
| Operating temperature | −30°C to +65°C |
| Backplane current | 5 VDC @ 4.0 A typical, 5.0 A max |
| Dimensions | 6U x 8HP x 160 mm (double-width) |
| Accessories included | Removable terminal blocks (16 sets), configuration cable, termination resistors (16 x 120Ω) |
Key Selling Points & Differentiators
- Eight servo controllers in one slot – Controls up to eight independent valves. Saves seven rack slots versus SDCCF1 boards. Maximum channel density.
- Independent PID per channel – Tune each of the eight channels independently.
- Redundant feedback per channel (2 x 4–20 mA) – Each channel accepts two position feedback signals.
- Fast 1 ms update rate on all eight channels simultaneously – All loops update concurrently at 1 kHz.
- Synchronized output capability – Coordinate multiple valves to move simultaneously. Jitter <5 µs.
- QC includes eight-channel simultaneous closed-loop test – All channels tested concurrently.
- Configuration backup available – Extract configuration from your old board(s) into replacement.
- 2-year warranty – Covers all eight channels.
Frequently Asked Questions (FAQ)
Q: What is the total backplane current draw?
A: 5.0 A maximum at 5 VDC. This exceeds the capacity of many Mark V power supplies (typical 5–10 A). The SDCCG4A alone draws 5 A. You must use a high-capacity power supply (DS200PCCAG5A or equivalent) and minimize other modules. For most systems, you will need an external 5 V supply (special order). We provide load calculation worksheet.
Q: What are the cabinet requirements?
A: 6U x 8HP (double-width, approx 330 mm deep with cables). The board generates significant heat (25 W dissipation). Ensure forced air cooling (200 LFM minimum) across the board.
Q: Can I replace eight SDCCF1 boards with one SDCCG4A?
A: Yes, but requires extensive reconfiguration (30–40 hours). We strongly recommend a factory site visit for first-time installations. We provide conversion worksheet.
Q: What is the maximum cable length?
A: 1000 ft (300 m) for outputs (10 mA at 10 V, voltage drop becomes significant beyond 1000 ft). 500 ft (150 m) for 4–20 mA feedback due to cable capacitance.
Q: What QC tests are specific to the SDCCG4A?
A: Standard tests per channel plus:
- Eight-channel simultaneous step test
- Cross-channel interference (all channel pairs)
- Synchronization test (all eight outputs)
- Thermal imaging (all eight channels at full load)
- Total backplane current measurement (5.0 A max)
- Burn-in: 72 hours at +65°C, all channels running
Q: What shipping protection?
A: Anti-static bag, ESD foam cradle, double-wall box with “HEAVY,” “HIGH CURRENT,” “FRAGILE” labels. Each board ships individually. Configuration extraction service available. Pallet recommended for shipment.

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