YASKAWA JANCD-JMM01-1

Description

1. Product Overview

2. Product Parameters

2.1 Core Motion Control Specifications

• Number of Controlled Axes: 6 axes (robot joints) + 2 external axes (conveyors/positioners)
• Positioning Accuracy: ±0.01 mm (for linear axes), ±0.001° (for rotary axes)
• Motion Command Interface: Pulse/direction, analog torque control, EtherCAT (real-time communication)
• Maximum Input Frequency: 1 MHz (pulse signals)
• Servo Drive Compatibility: Yaskawa Σ-V/Σ-VI series servo drives
• Cycle Time: 1 ms (real-time motion processing)

2.2 Electrical Parameters

• Power Supply: 24 VDC ±10% (logic power), 200–240 VAC (servo power interface)
• Power Consumption: ≤15 W (logic), ≤5 W (signal interfaces)
• Input/Output Signals: 16 digital inputs (24 VDC), 16 digital outputs (24 VDC, 0.5 A), 4 analog inputs (0–10 V)
• Isolation: 2500 VAC between control circuits and power circuits; 1500 VAC between axes
• Communication Protocols: EtherCAT, RS-232, Modbus RTU

2.3 Environmental & Mechanical Parameters

• Operating Temperature: 0°C to +55°C
• Storage Temperature: -20°C to +70°C
• Relative Humidity: 5%–95% (non-condensing)
• Protection Rating: IP20 (panel-mounted in control cabinet)
• Dimensions: 180 mm × 120 mm × 80 mm (L×W×H)
• Mounting: DIN rail (35 mm) or panel mounting via screws

2.4 Certification & Compatibility

• Certifications: CE, UL 508, ISO 13849-1 (Safety Category 3), IEC 61508 (SIL 2)
• Compatible Systems: Yaskawa DX200/DX300 robot controllers, Σ-V/Σ-VI servo drives, MotoSim EG-VRC simulation software
• Safety Features: Emergency stop, overtravel protection, servo error detection

3. Advantages & Features

1. High-Accuracy Motion Control: YASKAWA JANCD-JMM01-1’s 1 ms cycle time and advanced servo control algorithms enable micron-level positioning, critical for precision applications like electronics assembly and medical device manufacturing.
2. Multi-Axis Synchronization: The module supports 6 robot axes + 2 external axes, allowing YASKAWA JANCD-JMM01-1 to coordinate complex movements between robots and peripheral equipment (e.g., conveyors, positioners) for seamless production workflows.
3. Real-Time Communication: EtherCAT integration in YASKAWA JANCD-JMM01-1 ensures low-latency data transfer between the module and servo drives, enabling high-speed motion responses and reducing cycle times by up to 20%.
4. Built-In Diagnostics: YASKAWA JANCD-JMM01-1 provides real-time feedback on servo status, axis position, and error codes, simplifying troubleshooting and minimizing unplanned downtime in industrial environments.
5. Safety Compliance: The module meets ISO 13849-1 and IEC 61508 standards, with integrated emergency stop and overtravel protection features to ensure safe operation of YASKAWA JANCD-JMM01-1 in high-risk manufacturing settings.

4. Application Fields & Cases

4.1 Application Fields

• Industrial Robotics: Automotive welding robots, material handling robots, palletizing robots, collaborative robots (cobots)
• Automated Manufacturing: Electronics assembly lines, semiconductor wafer handling, pharmaceutical packaging machinery
• Motion Control Systems: Multi-axis linear stages, gantry robots, CNC machine tools, laser cutting systems
• Automotive Industry: Body-in-white welding, paint shop robots, component assembly stations

4.2 Typical Cases

1. Automotive Welding Robot Control: A major automotive OEM integrated YASKAWA JANCD-JMM01-1 into its DX200 robot controllers for body-in-white welding robots. The module’s multi-axis synchronization enabled precise coordination of 6 robot axes and 2 conveyor axes, reducing welding cycle time by 15% and improving weld quality consistency.
2. Semiconductor Wafer Handling: A semiconductor manufacturer used YASKAWA JANCD-JMM01-1 to control wafer-handling robots in cleanroom environments. The module’s ±0.01 mm positioning accuracy ensured damage-free wafer transfer, reducing production defects by 25%.
3. Electronics Assembly Automation: An electronics contract manufacturer deployed YASKAWA JANCD-JMM01-1 in its surface mount technology (SMT) assembly lines. The module’s real-time EtherCAT communication enabled fast, accurate placement of microchips, increasing line throughput by 30%.

5. Competitor Comparison

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

1. Axis Count Requirements: YASKAWA JANCD-JMM01-1 (6+2 axes) is ideal for multi-axis robot systems; for smaller applications (≤4 axes), select Yaskawa JANCD-JMM02-1 (cost-optimized 4-axis module).
2. Controller Compatibility: Verify compatibility with Yaskawa DX200/DX300 robot controllers and Σ-V/Σ-VI servo drives before installation; use MotoSim EG-VRC software for pre-deployment testing.
3. Safety Needs: Choose the SIL 2/ISO 13849-1 Cat 3 configuration for high-risk applications (e.g., automotive welding); standard configurations suffice for low-risk tasks (e.g., material handling).

6.2 Precautions

1. Wiring Guidelines: Use shielded twisted-pair cables for EtherCAT and servo signals, with shielding grounded at the module end only to minimize EMI. Tighten terminal screws to 0.8 N·m to prevent signal loss.
2. Calibration Requirements: Calibrate YASKAWA JANCD-JMM01-1 with Yaskawa’s servo tuning software (SigmaWin+) after installation to optimize motion performance; recalibrate after mechanical modifications (e.g., robot arm replacement).
3. Environmental Protection: Mount YASKAWA JANCD-JMM01-1 in a sealed control cabinet to protect against dust and moisture; ensure cabinet temperature remains within 0°C to +55°C to avoid overheating.
4. Safety Interlocks: Connect emergency stop circuits directly to YASKAWA JANCD-JMM01-1’s dedicated safety inputs (not via PLC) to ensure compliance with ISO 13849-1 standards and fast emergency response.

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