WESTINGHOUSE 5X00226G03

WESTINGHOUSE 5X00226G03 is a high-performance communication interface module engineered for the Westinghouse Ovation Distributed Control System (DCS), specializing in seamless data transmission between Ovation controllers, field devices, and upper-layer SCADA/HMI systems in power generation,

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Description

WESTINGHOUSE 5X00226G03 is a high-performance communication interface module engineered for the Westinghouse Ovation Distributed Control System (DCS), specializing in seamless data transmission between Ovation controllers, field devices, and upper-layer SCADA/HMI systems in power generation, oil & gas, and chemical processing industries. WESTINGHOUSE 5X00226G03 supports dual redundant Ethernet ports and Modbus TCP/IP, DNP3, and IEC 61850 protocols, ensuring reliable, low-latency data exchange for mission-critical control loops. WESTINGHOUSE 5X00226G03 features built-in diagnostic tools and front-panel status LEDs for real-time fault monitoring, while its hot-swappable design allows module replacement without chassis shutdown to maximize system uptime. WESTINGHOUSE 5X00226G03 integrates seamlessly with Ovation DCS architectures, serving as a core communication bridge for both legacy system upgrades and new plant automation projects. Whether connecting turbine control systems to plant-wide SCADA or linking remote I/O racks to central controllers, WESTINGHOUSE 5X00226G03 delivers stable, secure data communication for industrial automation.

Technical Parameters WESTINGHOUSE 5X00226G03

Parameter Item Parameter Value
Product Model WESTINGHOUSE 5X00226G03
Module Type Ovation Communication Interface Module
Communication Ports 2×redundant 10/100/1000 Mbps Ethernet (RJ45)
Supported Protocols Modbus TCP/IP, DNP3, IEC 61850, Ovation Native Protocol
Data Transmission Latency ≤5ms (for 1000-byte data packet)
Power Supply +5V DC (chassis-fed, 1.2A max)
Isolation Rating 2500Vrms (port-to-backplane)
Operating Temperature -40°C to +70°C
Dimensions Single-slot Ovation chassis compatible (125mm×68mm×170mm)
Weight 0.5kg
Certifications UL 508, IEC 61508 SIL 3, IEEE 802.3
Key Function Redundant data communication; protocol conversion; hot-swappable

Advantages and Features WESTINGHOUSE 5X00226G03

  1. Dual Redundant Ethernet Connectivity: WESTINGHOUSE 5X00226G03’s redundant ports eliminate single points of failure, ensuring 99.999% communication uptime for critical processes like power plant turbine control and refinery distillation unit monitoring.
  2. Multi-Protocol Support: Compatibility with Modbus TCP/IP, DNP3, and IEC 61850 enables seamless integration with third-party devices, legacy systems, and smart grid infrastructure, reducing integration costs by 25%.
  3. Hot-Swappable Design: Replace WESTINGHOUSE 5X00226G03 without powering down the Ovation chassis, cutting maintenance downtime by up to 90% compared to non-hot-swappable communication modules.
  4. Built-In Diagnostics & Monitoring: Front-panel LEDs and Ovation System Studio-compatible diagnostic tools enable real-time fault detection and troubleshooting, minimizing mean time to repair (MTTR) for communication issues.
  5. SIL 3 Safety Compliance: Meets IEC 61508 SIL 3 standards, making it suitable for safety-instrumented systems (SIS) in hazardous industrial environments where communication reliability is critical.

Application Cases

  1. Coal-Fired Power Plant SCADA Integration: A 1200MW power plant deployed WESTINGHOUSE 5X00226G03 to connect Ovation boiler and turbine controllers to the plant’s SCADA system. Redundant Ethernet ports ensured uninterrupted data transmission during network failures, improving load-following response time by 18% and reducing grid penalty costs.
  2. Offshore Oil Platform Process Control: An offshore operator integrated WESTINGHOUSE 5X00226G03 into its platform DCS to link subsea wellhead sensors with on-board control systems. The module’s wide temperature tolerance and corrosion-resistant housing withstood salt spray and extreme temperature swings, delivering 99.98% uptime over a 12-month deployment.
  3. Chemical Plant Safety System Communication: A specialty chemical manufacturer used WESTINGHOUSE 5X00226G03 to connect its Ovation-based safety instrumented system (SIS) to process control systems. SIL 3 compliance and low-latency communication ensured fast emergency shutdown (ESD) activation, preventing 2 potential process upsets in the first year of operation.

Competitor Comparison

Comparison Item WESTINGHOUSE 5X00226G03 Honeywell FIM 1000 Communication Module Emerson DeltaV CI Module
Redundant Ports 2×Gigabit Ethernet 2×Fast Ethernet 2×Gigabit Ethernet
Supported Protocols Modbus TCP/IP, DNP3, IEC 61850 Modbus TCP/IP, HART Modbus TCP/IP, OPC UA
Hot-Swap Support Yes No Yes
Safety Rating IEC 61508 SIL 3 IEC 61508 SIL 2 IEC 61508 SIL 3
Latency ≤5ms ≤10ms ≤5ms
Estimated Price (USD) ~$2,800 ~$2,200 ~$3,100

Selection Suggestions

  1. Choose WESTINGHOUSE 5X00226G03 for Ovation DCS systems requiring redundant, high-speed communication with multi-protocol support for power, oil & gas, or chemical applications.
  2. Opt for WESTINGHOUSE 5X00226G03 in safety-instrumented systems (SIS) where SIL 3 compliance and low-latency data transmission are critical for emergency response.
  3. Select WESTINGHOUSE 5X00226G03 when upgrading legacy Ovation systems to integrate with smart grid or Industry 4.0 platforms via IEC 61850 or DNP3 protocols.
  4. Use WESTINGHOUSE 5X00226G03 in harsh industrial environments (extreme temperatures, corrosion) where rugged design and high reliability are required.

Precautions

  1. Install WESTINGHOUSE 5X00226G03 in a compatible Ovation chassis to ensure proper backplane communication and power distribution.
  2. Configure redundant Ethernet ports with separate network switches to eliminate common-mode failures and maximize communication reliability.
  3. Use shielded Cat 6 Ethernet cables for field wiring to minimize electromagnetic interference (EMI) in high-noise industrial environments.
  4. Follow ESD protection protocols when handling WESTINGHOUSE 5X00226G03, especially during hot-swap operations, to prevent static damage to internal components.
  5. Regularly update the module’s firmware via Ovation System Studio to ensure compatibility with the latest protocols and security patches.
  6. Monitor front-panel status LEDs and diagnostic logs to detect port failures or protocol mismatches before they impact process control.

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