REXROTH R161924051

Core Mechanical Specifications

  • Rail Compatibility: Rexroth R1605 series linear guide rails (profile size 45 mm)
  • Load Capacity: Dynamic radial load (C): 190 kN; Static radial load (C0): 290 kN
  • Dynamic axial load (Ca): 54 kN; Static axial load (C0a): 85 kN
  • Friction Coefficient: ≤0.0015 (lubricated)
  • Maximum Speed: 5 m/s (continuous); 8 m/s (intermittent)
  • Maximum Acceleration: 100 m/s²
  • Operating Temperature Range: -20°C to +80°C (standard); -40°C to +120°C (high-temperature option)
Manufacturer:

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Description

1. Product Overview

REXROTH R161924051 is a high-precision linear guide rail carriage from Bosch Rexroth, engineered for heavy-duty industrial motion control applications requiring exceptional rigidity, load capacity, and smooth linear movement. As a key component of Rexroth’s Ball Rail System (BRS), REXROTH R161924051 features precision ball bearings and a optimized contact geometry to minimize friction and maximize service life—ideal for CNC machines, automated assembly lines, and material handling systems. In automotive manufacturing plants, REXROTH R161924051 enables precise linear motion of robotic welding arms and conveyor systems; in aerospace component machining centers, REXROTH R161924051 supports high-speed, high-accuracy positioning of cutting tools. Additionally, REXROTH R161924051 is compatible with Rexroth’s full range of linear guide rails and accessories, offering seamless integration into custom motion control solutions.

2. Product Parameters

2.1 Core Mechanical Specifications

  • Rail Compatibility: Rexroth R1605 series linear guide rails (profile size 45 mm)
  • Load Capacity: Dynamic radial load (C): 190 kN; Static radial load (C0): 290 kN
  • Dynamic axial load (Ca): 54 kN; Static axial load (C0a): 85 kN
  • Friction Coefficient: ≤0.0015 (lubricated)
  • Maximum Speed: 5 m/s (continuous); 8 m/s (intermittent)
  • Maximum Acceleration: 100 m/s²
  • Operating Temperature Range: -20°C to +80°C (standard); -40°C to +120°C (high-temperature option)

2.2 Design & Material Specifications

  • Bearing Type: Precision ball bearings (90° contact angle)
  • Material: Carriage body (high-strength cast iron), balls (chrome steel), raceways (hardened steel, 60-64 HRC)
  • Lubrication System: Integrated grease nipples with centralized lubrication channels
  • Sealing: Double-lip scrapers (standard) + side seals (optional) for contamination protection
  • Mounting: Flange-type mounting holes (M12 bolts) for secure attachment to machine frames

2.3 Dimensional Specifications

  • Carriage Length: 210 mm
  • Carriage Width: 150 mm
  • Carriage Height: 65 mm
  • Hole Spacing (lengthwise): 160 mm
  • Hole Spacing (widthwise): 110 mm
  • Compatible Rail Height: 45 mm

3. Advantages & Features

  1. Superior Load CapacityREXROTH R161924051’s 45 mm profile size and optimized ball contact design deliver exceptional radial and axial load handling, making it suitable for heavy-duty industrial applications (e.g., metalworking machinery, heavy material handlers).
  2. High Precision & Low Friction: Precision-ground raceways and ball bearings in REXROTH R161924051 ensure repeatable positioning accuracy (≤0.01 mm) and minimal friction, reducing energy consumption and improving motion control responsiveness.
  3. Long Service Life: Hardened steel components and corrosion-resistant coatings extend the service life of REXROTH R161924051 up to 50,000 operating hours (under normal conditions), minimizing maintenance downtime and replacement costs.
  4. Contamination Resistance: Integrated scrapers and optional side seals protect REXROTH R161924051 from dust, coolant, and metal chips—critical for harsh manufacturing environments like machining and foundries.
  5. Modular CompatibilityREXROTH R161924051 works seamlessly with Rexroth’s R1605 guide rails, lubrication systems, and accessories, enabling flexible customization of linear motion systems for diverse industrial needs.

4. Application Fields & Cases

4.1 Application Fields

  • Machine Tools: CNC milling machines, lathes, grinding machines, laser cutting systems
  • Automation: Robotic arms, linear actuators, automated assembly lines, pick-and-place systems
  • Material Handling: Conveyor systems, palletizers, gantry cranes, automated storage and retrieval systems (AS/RS)
  • Automotive Manufacturing: Welding robots, paint shop conveyors, component assembly stations
  • Aerospace: Aircraft component machining centers, wing assembly jigs, engine part manufacturing equipment

4.2 Typical Cases

  1. CNC Machining Center Precision: A leading aerospace component manufacturer integrated REXROTH R161924051 into its 5-axis CNC machining centers. The carriage’s high load capacity and low friction enabled high-speed cutting of titanium alloy parts with ±0.005 mm positioning accuracy, reducing production time by 25%.
  2. Automotive Assembly Line Reliability: An automotive OEM deployed REXROTH R161924051 in its robotic welding lines. The carriage’s contamination resistance and long service life minimized unplanned downtime, increasing line productivity by 30% and cutting maintenance costs by $150,000 annually.
  3. Material Handling System Efficiency: A logistics provider used REXROTH R161924051 in its automated palletizing gantry systems. The carriage’s high acceleration capability (80 m/s²) enabled faster pallet movement, increasing warehouse throughput by 40%.

5. Competitor Comparison

Parameter REXROTH R161924051 Competitor X Linear Carriage (45 mm)
Dynamic Radial Load (C) 190 kN 160 kN
Friction Coefficient ≤0.0015 ≤0.0020
Maximum Speed 5 m/s (continuous) 4 m/s (continuous)
Service Life (L10) 50,000 hours 35,000 hours
Temperature Range -20°C to +80°C 0°C to +70°C
Sealing Options Double-lip + side seals Single-lip scrapers only

6. Selection Suggestions & Precautions

6.1 Selection Suggestions

  1. Load & Speed MatchingREXROTH R161924051 is ideal for applications with radial loads up to 190 kN and speeds up to 5 m/s; for lighter loads (≤120 kN), select Rexroth R161921051 (35 mm profile) to reduce costs.
  2. Environment Adaptation: Choose the high-temperature option (-40°C to +120°C) for foundry or furnace-side applications; opt for stainless steel components for food/beverage or cleanroom environments.
  3. Accessory Compatibility: Pair REXROTH R161924051 with Rexroth’s centralized lubrication systems (e.g., R900912232) for extended maintenance intervals, and side seals for dusty or wet environments.

6.2 Precautions

  1. Installation Guidelines: Align guide rails to within 0.02 mm/m straightness to avoid premature wear of REXROTH R161924051; torque mounting bolts to 80 N·m (M12) for secure fixation.
  2. Lubrication Requirements: Lubricate REXROTH R161924051 with Rexroth-approved lithium-based grease (e.g., Mobil SHC 100) every 500 operating hours; avoid mixed lubricant types to prevent friction buildup.
  3. Contamination Protection: Clean guide rails and carriage scrapers weekly in harsh environments (e.g., machining); replace scrapers every 12 months to maintain contamination resistance.
  4. Maintenance Checks: Inspect ball bearings and raceways for wear or damage every 6 months; replace REXROTH R161924051 if radial play exceeds 0.05 mm to ensure positioning accuracy.

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