MOOG D136-004-001

Description

Product Description

Technical Parameters

• Brand: MOOG
• Model: D136-004-001
• Device Type: Precision Servo Valve Controller (Industrial/Aerospace Grade)
• Control Type: Closed-loop position/velocity/force control
• Input Signals: Analog (4–20 mA, ±10 V DC), Digital (PWM, Encoder A/B/Z), CANopen command signals
• Output Signals: Current output (0–500 mA) for servo valve drive, PWM output (up to 20 kHz)
• Positioning Accuracy: ±0.001 mm (with high-resolution encoder feedback)
• Response Bandwidth: Up to 500 Hz
• Maximum Output Current: 500 mA (continuous), 1 A (peak, 10 ms)
• Power Supply: 24 V DC (±15%), 110/220 V AC (optional dual-voltage module)
• Power Consumption: ≤ 15 W (at 24 V DC, no load)
• Operating Temperature Range: -40 °C to +85 °C
• Protection Rating: IP65 (for industrial use), IP67 (optional for harsh environments)
• Communication Protocols: CANopen, EtherCAT, Modbus TCP, PROFINET IO
• Compatible Components: MOOG G761/G765 servo valves, hydraulic/pneumatic actuators, incremental/absolute encoders
• Dimensions (W × H × D): 125 mm × 160 mm × 85 mm
• Certifications: ISO 9001, CE, UL 508C, RTCA DO-160 (aerospace), IEC 61000-4 (EMC)
• Warranty Period: 3 years

Advantages and Features

• Ultra-Precision Motion Control: MOOG D136-004-001 achieves ±0.001 mm positioning accuracy and a 500 Hz response bandwidth, enabling precise regulation of servo valves for high-speed, high-precision motion tasks such as CNC machining and aerospace component testing.
• Multi-Mode Control Capability: Supports position, velocity, and force control modes, with programmable parameters to adapt to diverse application requirements—from hydraulic press force regulation to robotic arm positioning.
• Robust Environmental Resilience: IP65 protection (IP67 optional) and a wide operating temperature range (-40 °C to +85 °C) ensure MOOG D136-004-001 performs reliably in harsh conditions, including heavy machinery, outdoor test rigs, and industrial manufacturing floors.
• High-Speed Communication & Integration: Equipped with EtherCAT and PROFINET IO protocols, offering low-latency data transmission (≤1 ms) for real-time motion synchronization; compatible with MOOG servo valves and third-party actuators/encoders.
• Advanced Diagnostics & Protection: Built-in overcurrent, overvoltage, and overtemperature protection, plus real-time monitoring of valve status, encoder feedback, and system errors—diagnostic data is accessible via software or communication protocols for quick troubleshooting.
• User-Friendly Configuration: Compatible with MOOG Motion Studio software for intuitive parameter tuning, control loop optimization, and motion profile programming; no specialized expertise required for basic setup.

Application Fields and Use Cases

• Aerospace & Defense (Component Testing): MOOG D136-004-001 controls servo valves in aircraft landing gear test rigs, simulating extreme load conditions with precise force and position regulation to validate component durability.
• Precision Manufacturing (CNC Machining Centers): In high-precision milling machines, the controller regulates hydraulic servo valves for spindle positioning and tool feed, ensuring micron-level machining accuracy for aerospace and medical components.
• Heavy Industry (Hydraulic Presses): D136-004-001 manages force control in hydraulic stamping presses, maintaining consistent pressure during metal forming processes to improve product quality and reduce material waste.
• Robotics (Industrial Robots): For large-load robotic arms in automotive assembly lines, the controller synchronizes servo valve operation with encoder feedback, enabling smooth, precise motion for welding, lifting, and component assembly.

Comparison with Competitors

• vs. Bosch Rexroth VT-HACD-1-1X/V0/T5: MOOG D136-004-001 offers higher positioning accuracy (±0.001 mm vs. Rexroth’s ±0.01 mm) and a wider response bandwidth (500 Hz vs. 300 Hz), making it better suited for ultra-precision applications.
• vs. Parker Hannifin D1VW Series Controllers: D136-004-001 supports more communication protocols (EtherCAT/PROFINET vs. Parker’s CANopen-only) and multi-mode control (position/velocity/force vs. position-only), enhancing flexibility.
• vs. Yaskawa Sigma-7 Servo Controllers: MOOG’s offering excels in hydraulic/pneumatic system integration (vs. Yaskawa’s focus on electric servos) and operates in harsher temperatures (-40 °C to +85 °C vs. Yaskawa’s -10 °C to +60 °C), ideal for heavy industrial use.

Selection Suggestions and Precautions

• Match Servo Valve Compatibility: Ensure MOOG D136-004-001 is compatible with your servo valve (e.g., MOOG G761/G765) or third-party models—verify output current (500 mA continuous) meets valve drive requirements.
• Define Control Requirements: Select the appropriate control mode (position/velocity/force) based on your application; for high-speed tasks, confirm the 500 Hz bandwidth aligns with motion dynamics.
• Power Supply Considerations: The standard 24 V DC model suits most industrial setups; opt for the dual-voltage (110/220 V AC) version if AC power is available, and ensure the supply can handle peak current (1 A).
• Installation Best Practices: Mount the controller in a dust-free, well-ventilated area; use shielded cables for encoder and signal connections to minimize electromagnetic interference (EMI) and maintain precision.
• Regular Calibration & Maintenance: Calibrate the controller annually using MOOG Motion Studio to preserve positioning accuracy; inspect wiring and connectors for wear, especially in high-vibration environments, to prevent signal loss.