METSO IOP353

METSO IOP353 is a high-performance I/O interface controller module, tailored for industrial automation systems in mining, cement, chemical, and energy sectors, enabling seamless data exchange between field devices and upper – level DCS/PLC.

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Description

METSO IOP353 is a high-performance I/O interface controller module, tailored for industrial automation systems in mining, cement, chemical, and energy sectors, enabling seamless data exchange between field devices and upper – level DCS/PLC. METSO IOP353 serves as a reliable communication bridge, supporting multi – protocol data transmission to ensure real – time monitoring and control of critical processes. METSO IOP353 integrates multi – channel I/O processing with robust logic control, which can execute complex control algorithms to meet diverse industrial needs. METSO IOP353 adopts a rugged design, capable of withstanding harsh industrial environments with dust, vibration, and extreme temperatures. METSO IOP353 supports hot – swapping, facilitating quick maintenance without disrupting system operation, and its built – in security features prevent unauthorized access. METSO IOP353 is fully compatible with METSO’s Select I/O system and mainstream third – party control platforms, maximizing the reuse of existing automation infrastructure.

Technical Parameters METSO IOP353

Parameter Item Parameter Value
Product Model METSO IOP353
Product Type I/O interface controller module
I/O Channels 16 digital I/O, 8 analog I/O (configurable)
Supported Communication Protocols Modbus RTU/TCP, Profinet, Ethernet/IP, RS – 485
Input Voltage 100 – 240V AC (wide range)
Output Voltage 24V DC (industrial standard)
Output Power 120W (max)
Resolution 16 – bit (analog I/O)
Measurement Accuracy ±0.1% FS (analog signals)
Operating Temperature -40°C to +85°C
Storage Temperature -45°C to +100°C
Relative Humidity 5% – 95% (non – condensing)
Protection Level IP65
Dimensions 110mm × 130mm × 35mm
Weight 1.2kg
Mounting Type 35mm DIN rail
Compatibility METSO Select I/O, ABB 800xA, Siemens S7 series
MTBF ≥170,000 hours
Certifications CE, UL, IEC 61131 – 2
Power Consumption 18W (max)
Protection Features Overcurrent, reverse polarity, anti – surge
Warranty Period 1 year

Advantages and Features METSO IOP353

  1. Multi – Protocol IntegrationMETSO IOP353 supports multiple mainstream protocols, which can connect various field devices and control systems without additional converters, reducing integration costs.
  2. Flexible I/O Configuration: 16 digital and 8 analog configurable channels of METSO IOP353 adapt to mixed – signal control scenarios in mining and chemical industries.
  3. Hot – Swap & Security: Hot – swapping of METSO IOP353 minimizes maintenance downtime, and built – in security mechanisms protect system data from unauthorized access.
  4. Rugged & ReliableMETSO IOP353’s IP65 protection and wide temperature range ensure stable operation in harsh on – site conditions.
  5. Seamless Compatibility: Compatibility with METSO and third – party systems allows METSO IOP353 to fit into existing automation frameworks, reducing upgrade costs.
  6. Advanced Logic ControlMETSO IOP353 can execute complex algorithms, supporting precise control of sequential and batch processes.

Application Cases METSO IOP353

  1. Mining Conveyor Control: A large – scale mining company used METSO IOP353 to monitor and control 12 conveyor belts. The module’s multi – protocol support integrated motor starters, emergency stops, and speed sensors, reducing unplanned downtime by 25%.
  2. Cement Kiln Temperature Regulation: A cement plant deployed METSO IOP353 to process temperature and pressure signals from kiln sensors. Its logic control function adjusted burner valves in real – time, cutting energy consumption by 18%.
  3. Chemical Plant Batch Process Control: A chemical manufacturer integrated METSO IOP353 to coordinate valve actuators and flow meters during batch reactions. Hot – swapping enabled module replacement during a critical phase, avoiding a 3 – hour production delay.
  4. Power Plant Auxiliary Equipment Monitoring: A thermal power plant used METSO IOP353 to link pumps, fans, and valves to the DCS. The module’s high reliability ensured 99.9% data transmission integrity, improving system safety.

Competitor Comparison

Feature METSO IOP353 METSO IOP351 Siemens ET 200SP
Core Function I/O interface + logic control Basic I/O module Distributed I/O
I/O Channels 16 digital + 8 analog 8 digital + 4 analog 8/16 channels (separate modules)
Multi – Protocol Support Yes Limited Yes
Protection Level IP65 IP65 IP20
Hot – Swap Supported No Optional
MTBF 170,000+ hours 150,000+ hours 160,000+ hours
Price Mid – Range Mid – Low High

Selection Suggestions

  1. Choose METSO IOP353 for mixed – signal control scenarios (e.g., mining conveyor systems) to leverage its 16 digital and 8 analog configurable channels.
  2. Prioritize METSO IOP353 for cross – system integration projects, as its multi – protocol support reduces the need for additional communication modules.
  3. Select METSO IOP353 for harsh – environment applications, where its IP65 protection and wide temperature range outperform standard I/O modules.

Precautions

  1. Ensure the input voltage of METSO IOP353 matches the power supply (100 – 240V AC) to avoid module damage.
  2. Configure the communication protocol of METSO IOP353 correctly to ensure seamless data exchange with upper – level systems.
  3. Regularly inspect the wiring connections of METSO IOP353 to prevent loose contacts that may cause signal loss.
  4. Avoid installing METSO IOP353 near high – voltage equipment to minimize electromagnetic interference affecting signal accuracy.
  5. Use original METSO accessories for METSO IOP353 to ensure long – term reliability and compatibility.

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