Description
METSO DPU-MR is a high-performance distributed processing unit (DPU) tailored for industrial automation, excelling in mining, aggregates, chemical, and pulp & paper sectors requiring real-time data acquisition, control, and seamless system integration. METSO DPU-MR serves as a core node connecting field sensors/actuators and upper-level DCS/PLC, handling complex logic processing and control signal output for pumps, valves, and process instruments. METSO DPU-MR supports multiple industrial protocols and modular I/O expansion, adapting to mixed-signal and multi-device control scenarios. METSO DPU-MR features an ARM Cortex-A9 processor and RT-Linux real-time OS, ensuring ultra-low latency for critical control loops. METSO DPU-MR adopts a rugged IP65 housing and industrial-grade components, maintaining stability in harsh environments with dust, humidity, and electromagnetic interference. METSO DPU-MR is fully compatible with IEC 61131-3 programming standards, enabling custom control algorithms for specific process needs.
Technical Parameters METSO DPU-MR
| Parameter Item | Parameter Value |
|---|---|
| Product Model | METSO DPU-MR |
| Product Type | Distributed processing unit (DPU) |
| Core Function | Real-time data processing, logic control, I/O management, communication gateway |
| Processor | ARM Cortex-A9 |
| Memory | 1GB Flash, 512MB RAM |
| Power Supply | 24V DC |
| Maximum Power Consumption | 10W |
| Operating Temperature | -40°C to +85°C |
| Storage Temperature | -40°C to +85°C |
| Protection Level | IP65 |
| Communication Interfaces | Ethernet, RS-485, USB |
| Supported Protocols | Modbus TCP/IP, Profibus DP, Foundation Fieldbus, Profinet |
| Programming Standard | IEC 61131-3 (LD, FBD, ST, IL) |
| I/O Expansion | Modular I/O modules (analog/digital) |
| Dimensions | 140mm × 140mm × 40mm |
| Weight | 0.5kg |
| Certifications | CE |
| MTBF | ≥170,000 hours |
| Warranty Period | 1 year |
Advantages and Features METSO DPU-MR
- Real-Time Processing: The ARM Cortex-A9 processor and RT-Linux OS enable METSO DPU-MR to handle complex algorithms with <10ms response time, critical for dynamic control loops.
- Multi-Protocol Compatibility: METSO DPU-MR supports mainstream industrial protocols, enabling seamless integration with field devices and upper-level DCS/PLC systems.
- Modular Expandability: The modular design of METSO DPU-MR allows flexible I/O and communication expansion, adapting to evolving process requirements.
- Rugged Durability: IP65 protection and wide temperature range ensure METSO DPU-MR operates reliably in dusty, humid, or high-vibration industrial sites.
- Customizable Logic: Compliance with IEC 61131-3 standards allows users to program custom control sequences for METSO DPU-MR, meeting specific process needs.
- Seamless Integration: METSO DPU-MR works natively with METSO automation ecosystems and third-party devices, reducing integration time and costs.
Application Cases METSO DPU-MR
- Mining Aggregate Plant Control: A mining company deployed METSO DPU-MR to control crusher feeding and conveyor speed. Its real-time processing reduced material spillage by 32% and improved energy efficiency by 18%.
- Chemical Plant Batch Production: A chemical manufacturer used METSO DPU-MR to coordinate reactor temperature and pressure control. Custom IEC 61131-3 logic optimized reaction cycles, increasing yield by 12%.
- Pulp & Paper Process Automation: A paper mill integrated METSO DPU-MR to manage pulp consistency and machine speed. Multi-protocol support connected flow meters and drive systems, cutting unplanned downtime by 22%.
- Water Treatment Facility Monitoring: A municipal wastewater plant utilized METSO DPU-MR for water quality analysis and pump control. Its rugged design maintained stable operation in corrosive, high-humidity environments.
Competitor Comparison
| Feature | METSO DPU-MR | METSO PDP401 | Siemens S7-1500 DP Module |
|---|---|---|---|
| Core Function | Distributed processing + I/O control | Distributed processing + safety redundancy | I/O processing + basic control |
| Processor | ARM Cortex-A9 | Industrial-grade CPU | Intel-based |
| Response Time | <10ms | ≥5ms | ≥8ms |
| Protocol Support | Multi-protocol (Modbus/Profibus/Fieldbus) | Multi-protocol | Siemens-centric |
| Protection Level | IP65 | IP65 | IP54 |
| I/O Expansion | Modular | Modular | Fixed I/O |
| Programming Flexibility | IEC 61131-3 full compliance | IEC 61131-3 full compliance | Limited function blocks |
| MTBF | 170,000+ hours | 180,000+ hours | 160,000+ hours |
| Price Range | Mid-Range | Mid-High | High |
Selection Suggestions
- Choose METSO DPU-MR for mining/aggregate applications, leveraging its rugged design and real-time processing for dynamic material handling systems.
- Prioritize METSO DPU-MR for multi-vendor system integration, as its multi-protocol support minimizes interface conflicts.
- Select METSO DPU-MR for I/O-expanding projects—its modular architecture reduces upgrade costs compared to fixed I/O controllers.
Precautions
- Ensure the 24V DC power supply for METSO DPU-MR is stable and isolated to avoid voltage spikes damaging the module.
- Confirm protocol compatibility between METSO DPU-MR and connected devices before integration to ensure seamless data exchange.
- Follow IEC 61131-3 standards when programming METSO DPU-MR to prevent logic conflicts in control loops.
- Install METSO DPU-MR in a well-ventilated area to avoid overheating in high-temperature industrial environments.
- Regularly update firmware of METSO DPU-MR to maintain security and compatibility with new devices.

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PLC : Allen Bradley , Siemens MOORE, GE FANUC , Schneider
DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
TSI : Triconex , HIMA , Bently Nevada , ICS Triplex
Complete service we offer
Payment: T/T
Delivery: 1-2 days
Shipment: DHL UPS FedEx, etc
After-sales service: Yes, 24/7 hours
Email: sales@plcfcs.com
Phone:+86 15343416922
Wechat:+86 15343416922
PLC : Allen Bradley , Siemens MOORE, GE FANUC , Schneider
DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
TSI : Triconex , HIMA , Bently Nevada , ICS Triplex
Complete service we offer
Payment: T/T
Delivery: 1-2 days
Shipment: DHL UPS FedEx, etc
After-sales service: Yes, 24/7 hours




Email: jiedong@sxrszdh.com
Phone / Wechat:+86 15340683922
Wechat:+86 15343416922