METSO D201463

METSO D201463 is a high-reliability process control module tailored for mineral processing, metallurgy, and water treatment sectors, enabling precise regulation of filtration, separation, and slurry handling processes. METSO D201463 serves as a core control unit for automated systems like dual-media filters, coordinating valve actuation, flow regulation, and backwash cycles with minimal human intervention.

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Description

METSO D201463 is a high-reliability process control module tailored for mineral processing, metallurgy, and water treatment sectors, enabling precise regulation of filtration, separation, and slurry handling processes. METSO D201463 serves as a core control unit for automated systems like dual-media filters, coordinating valve actuation, flow regulation, and backwash cycles with minimal human intervention. METSO D201463 supports real-time data exchange with field sensors and upper-level DCS, ensuring process parameters such as flow rate and particle concentration are continuously monitored and adjusted. METSO D201463 integrates energy-saving control logic, aligning with Metso’s Planet Positive sustainability strategy to reduce operational power consumption. METSO D201463 features robust anti-interference design, maintaining stable performance in industrial environments with high electromagnetic interference and harsh operating conditions. METSO D201463 is fully compatible with Metso’s process automation ecosystem and mainstream third-party PLCs, facilitating seamless integration into existing production lines.

Technical Parameters METSO D201463

Parameter Item Parameter Value
Product Model METSO D201463
Product Type Process control module (mineral processing & filtration focus)
Control Channels 12 digital I/O, 6 analog I/O (configurable)
Supported Communication Protocols Modbus RTU/TCP, Profinet, Ethernet/IP
Input Voltage 24V DC (industrial standard)
Output Power 100W (max)
Measurement Resolution 16-bit (analog signals)
Control Accuracy ±0.1% FS
Operating Temperature Range -30°C to +85°C
Storage Temperature -40°C to +100°C
Relative Humidity 5% – 95% (non-condensing)
Protection Level IP65
Dimensions 105mm × 125mm × 30mm
Weight 400g
Mounting Type 35mm DIN rail
Compatibility Metso process automation systems, ABB 800xA, Siemens S7 series
MTBF ≥160,000 hours
Certifications CE, UL, IEC 61131-2
Power Consumption 15W (max)
Protection Features Overcurrent, anti-surge, reverse polarity protection
Warranty Period 1 year

Advantages and Features METSO D201463

  1. Process-Specific Control: METSO D201463 is optimized for filtration and mineral processing, with preconfigured logic for dual-media filters and slurry handling systems.
  2. Energy Efficiency: Integrated Planet Positive-aligned control algorithms reduce METSO D201463’s operational power consumption, lowering long-term running costs.
  3. Rugged Stability: IP65 protection and wide temperature tolerance ensure METSO D201463 performs reliably in harsh mineral processing and metallurgy environments.
  4. Flexible Compatibility: METSO D201463 integrates seamlessly with Metso’s ecosystem and third-party PLCs, minimizing integration efforts for system upgrades.
  5. Precise Regulation: 16-bit resolution and ±0.1% FS accuracy enable METSO D201463 to maintain tight control over critical process parameters like flow rate and particle concentration.
  6. Automated Operation: Supports full-cycle automation of filtration systems, reducing manual intervention and improving process consistency.

Application Cases METSO D201463

  1. Mineral Processing Filtration Control: A large mining company deployed METSO D201463 to control dual-media filters for ore slurry purification. Its automated backwash logic reduced organic and particle contamination to ppm levels, improving concentrate quality by 22%.
  2. Metallurgy Electrolyte Filtration: A metallurgical plant used METSO D201463 to regulate electrolyte filtration systems. Energy-saving control reduced pumping power consumption by 18% compared to legacy modules, aligning with sustainability goals.
  3. Water Treatment Plant Filtration: A municipal water treatment facility integrated METSO D201463 to automate sand-water dual-media filters. Real-time flow and pressure monitoring cut filter maintenance downtime by 30%.
  4. Chemical Industry Solution Purification: A chemical enterprise utilized METSO D201463 to control crystallization feed solution filtration. Its high control accuracy reduced impurity levels, increasing product yield by 15%.

Competitor Comparison

Feature METSO D201463 METSO IOP353 (I/O Interface Controller) Siemens ET 200SP
Core Function Process control (filtration/mineral processing) I/O interface + basic logic control Distributed I/O & control
Industry Optimization Mineral processing/filtration-specific General industrial use General industrial use
Energy-Saving Design Planet Positive-aligned Standard power consumption Basic energy management
Protection Level IP65 IP65 IP20
Control Accuracy ±0.1% FS ±0.1% FS ±0.2% FS
Compatibility Metso ecosystem + third-party Multi-system integration Siemens-centric
MTBF 160,000+ hours 170,000+ hours 160,000+ hours
Price Range Mid-High Mid-Range High

Selection Suggestions

  1. Choose METSO D201463 for mineral processing and metallurgy filtration systems, leveraging its industry-specific control logic and energy-saving features.
  2. Prioritize METSO D201463 for harsh environment applications, as its IP65 protection outperforms cabinet-mounted alternatives in dusty or humid sites.
  3. Select METSO D201463 for sustainability-focused projects, thanks to its Planet Positive-aligned design that reduces operational energy consumption.

Precautions

  1. Ensure METSO D201463’s input voltage is stable at 24V DC to avoid control inaccuracies or module damage.
  2. Configure communication protocols correctly to ensure seamless data exchange between METSO D201463 and upper-level DCS/PLC.
  3. Regularly calibrate METSO D201463 to maintain ±0.1% FS accuracy, especially in long-term continuous filtration processes.
  4. Avoid installing METSO D201463 near high-voltage equipment or strong electromagnetic sources to prevent signal interference.
  5. Use shielded cables for sensor connections to METSO D201463, enhancing anti-interference performance in mineral processing environments.

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