METSO D201463

METSO D201463 is the ACN C20 network controller, a core communication and control hub for METSO automation systems, optimized for mining, aggregates, and bulk material handling to enable seamless data exchange and distributed control. METSO D201463 acts as a central node connecting I/O modules,

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Description

METSO D201463 is the ACN C20 network controller, a core communication and control hub for METSO automation systems, optimized for mining, aggregates, and bulk material handling to enable seamless data exchange and distributed control. METSO D201463 acts as a central node connecting I/O modules, HMIs, and upper-level DCS/PLCs, supporting real-time data synchronization and deterministic control execution. METSO D201463 integrates redundant Ethernet and serial communication ports, ensuring network resilience during critical operations. METSO D201463 delivers fast data processing with a 500µs internal cycle time, meeting the demands of high-speed material handling and process control. METSO D201463 supports hot – swap module integration and online configuration, simplifying system expansion and maintenance without halting production. METSO D201463 holds industrial safety certifications, guaranteeing stable operation in harsh industrial environments with dust, vibration, and temperature fluctuations.

Technical Parameters METSO D201463

Parameter Item Parameter Value
Product Model METSO D201463
Product Type ACN C20 network controller
Core Function Network communication & distributed control hub
Communication Interfaces 2× redundant Ethernet (10/100Mbps), 4× RS – 485, 2× RS – 232
Internal Cycle Time 500µs
Supported Protocols Modbus RTU/TCP, Profinet, Ethernet/IP
I/O Expansion Capacity Up to 32 I/O modules (METSO A413 series compatible)
Operating Voltage 24V DC (redundant power input)
Operating Temperature -25°C to +70°C
Storage Temperature -40°C to +85°C
Relative Humidity 5% – 95% (non – condensing)
Protection Level IP20 (cabinet – mounted)
Dimensions 120mm×80mm×30mm
Weight 180g
Mounting Type DIN rail (35mm)
Protection Functions Redundant power, short – circuit protection, fault self – diagnosis
Compatibility METSO automation systems; ABB 800xA; Siemens S7 – 400
MTBF ≥150,000 hours
Certifications CE, UL, IEC 61131 – 3
Redundancy Power input, communication ports
Warranty Period 12 months

Advantages and Features METSO D201463

  1. Redundant & Resilient: METSO D201463’s dual – redundant power and communication design minimizes downtime from power outages or network failures.
  2. Fast & Deterministic: METSO D201463’s 500µs cycle time ensures real – time response for high – speed material handling and process control.
  3. Flexible Expansion: METSO D201463 can connect up to 32 I/O modules, adapting to small – scale and large – scale plant deployments.
  4. Easy Maintenance: METSO D201463 supports hot – swap and online configuration, reducing maintenance – related production downtime.
  5. Multi – Protocol Integration: METSO D201463’s diverse communication protocols simplify integration with mixed control systems.
  6. Harsh Environment Ready: METSO D201463’s rugged design and wide temperature tolerance suit mining, aggregates, and bulk handling sites.

Application Cases METSO D201463

  1. Aggregate Plant Conveyor Control: A limestone aggregate plant used METSO D201463 to coordinate 12 conveyor belts, 8 vibrating feeders, and 4 stackers. Its redundant communication ensured 99.99% uptime, boosting daily output by 25%.
  2. Mining Ore Processing: A copper mine deployed METSO D201463 to connect 24 I/O modules for ore crushing and sorting control. The 500µs cycle time enabled real – time adjustment of crusher settings, improving ore recovery rate by 12%.
  3. Port Bulk Material Handling: A container port integrated METSO D201463 to link ship loaders, unloaders, and warehouse management systems. Its multi – protocol support streamlined data flow between different equipment brands, cutting loading/unloading time by 20%.
  4. Cement Kiln Feed Control: A cement plant used METSO D201463 to control raw material feeding and kiln rotation speed. Hot – swap capability allowed module replacement during operation, reducing maintenance downtime by 80%.

Competitor Comparison

Feature METSO D201463 METSO D200533 (BIU82 Board) ABB AC800M Network Controller
Cycle Time 500µs 1ms 800µs
Communication Redundancy Dual Ethernet + serial Serial only Dual Ethernet
I/O Expansion 32 modules 16 modules 24 modules
Hot – Swap Support Yes No Yes
Multi – Protocol Modbus/Profinet/Ethernet/IP Modbus only Profinet/EtherNet/IP
MTBF 150,000+ hours 120,000+ hours 140,000+ hours
Price Range Mid – High Mid High

Selection Suggestions

  1. Choose METSO D201463 for redundant, high – availability systems like aggregate plants and ports, leveraging its dual – redundant power and communication.
  2. Prioritize METSO D201463 for high – speed control tasks such as mining ore processing, thanks to its 500µs cycle time.
  3. Select METSO D201463 for large – scale I/O expansion projects, as it can connect up to 32 modules to support system growth.

Precautions

  1. Ensure METSO D201463’s 24V DC redundant power input is stable to avoid system reset.
  2. Follow wiring rules for communication ports to maintain redundancy and anti – interference performance.
  3. Do not exceed the 32 – module I/O expansion limit to prevent communication latency or system instability.
  4. Use only compatible METSO I/O modules to maintain certification and performance.
  5. Regularly update METSO D201463 firmware to fix bugs and enhance security.

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DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
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