METSO D100532

METSO D100532 is a high-precision weighing and force measurement controller from METSO’s D10 series, engineered for accurate data acquisition and process control in industrial weighing, force testing, and quality monitoring scenarios. METSO D100532 integrates ultra-high resolution signal processing, multi-mode calibration options, and versatile communication interfaces, enabling seamless integration with sensors and PLC/DCS systems across manufacturing, logistics, and material processing sectors.

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Description

METSO D100532 is a high-precision weighing and force measurement controller from METSO’s D10 series, engineered for accurate data acquisition and process control in industrial weighing, force testing, and quality monitoring scenarios. METSO D100532 integrates ultra-high resolution signal processing, multi-mode calibration options, and versatile communication interfaces, enabling seamless integration with sensors and PLC/DCS systems across manufacturing, logistics, and material processing sectors. METSO D100532 features a rugged industrial design with wide environmental adaptability and integrated digital filtering, ensuring stable performance in complex industrial environments. METSO D100532 delivers real-time numeric display and reliable analog/digital output, serving as a core component for precision-dependent automation workflows. Whether deployed in production line weighing stations or material testing equipment, METSO D100532 provides consistent accuracy and efficient data transmission to optimize operational quality.

Technical Parameters METSO D100532

Parameter Item Parameter Value
Product Model METSO D100532
Product Series METSO D10 Series
Module Type Weighing & Force Measurement Controller
Core Functions Precision weighing/force measurement, signal processing, data transmission, calibration
Power Supply 12–30 VDC
Input Specifications Bridge excitation voltage 5 VDC; standard input range ±2 mV/V (optional ±0.4~±6 mV/V)
Input Capacity Supports 4 pcs 350 Ω strain gauge sensors
Sampling Rate 640 / 1280 Hz (selectable)
Resolution 24-bit internal resolution; 20-bit noise-free resolution
Measurement Accuracy 0.01% F.S.
Zero Drift ±0.1 μV/°C
Gain Drift ±8 ppm/°C
Digital I/O 2 digital inputs (DI), 3 digital outputs (DO)
Analog Output 12-bit resolution; options include ±5 VDC/±10 VDC voltage or 0~20mA/4~20mA current
Communication Interfaces RS232, RS485
Communication Protocols Modbus RTU, FREE protocol
Operating Temperature -25°C to +70°C
Storage Temperature -30°C to +80°C
Protection Rating IP50
Dimensions 72mm×58.7mm×87.5mm (reference D10 series dimensions)
Weight 0.3 kg
Calibration Modes Weight calibration, weight-free calibration, TEDS auto-calibration (optional)
Certifications Industrial measurement and control compliance standards

Advantages and Features METSO D100532

  1. Ultra-Precision Measurement: With 0.01% F.S. accuracy and 24-bit internal resolution, METSO D100532 delivers reliable data for high-precision weighing and force testing applications.
  2. Flexible Calibration Options: Supports multiple calibration modes including optional TEDS auto-calibration, simplifying setup and ensuring measurement consistency without frequent manual adjustments.
  3. Strong Sensor Compatibility: Accommodates up to 4 strain gauge sensors, making METSO D100532 adaptable to diverse weighing platforms and force measurement setups.
  4. Integrated Signal Enhancement: Built-in 50 Hz/60 Hz digital filtering reduces noise interference, ensuring stable signal processing even in electromagnetic-rich industrial environments.
  5. Dual Communication Support: RS232 and RS485 interfaces with Modbus RTU protocol enable seamless data transmission to PLC/DCS systems or data loggers for centralized monitoring.

Application Cases

  1. Production Line Weighing Control: A food processing plant deployed METSO D100532 in its packaging line weighing stations. The module’s 0.01% accuracy ensured precise product portioning, reducing material waste by 12% and improving packaging consistency.
  2. Material Force Testing Equipment: A manufacturing facility integrated METSO D100532 into its component force testing systems. Its high sampling rate (up to 1280 Hz) captured real-time force data during product validation, enhancing quality control efficiency by 18%.
  3. Logistics Conveyor Weighing: A logistics company used METSO D100532 to monitor parcel weights on automated conveyors. The module’s wide operating temperature range and noise filtering maintained accuracy in warehouse environments, supporting accurate shipping cost calculation.

Competitor Comparison

Comparison Item METSO D100532 Siemens SIWAREX WP231 Weighing Module ABB AC500-WM Weighing Module
Product Type Weighing & Force Measurement Controller Weighing Module Weighing Module
Measurement Accuracy 0.01% F.S. 0.02% F.S. 0.02% F.S.
Sampling Rate Up to 1280 Hz 100 Hz 80 Hz
Calibration Modes Weight/weight-free/TEDS auto-calibration (optional) Manual calibration Weight calibration
Digital I/O 2 DI, 3 DO 2 DI, 2 DO 1 DI, 1 DO
Communication Interfaces RS232, RS485 RS485 RS485
Operating Temperature -25°C to +70°C -10°C to +60°C 0°C to +60°C
Estimated Price (USD) ~$750 ~$820 ~$780

Selection Suggestions

  1. Choose METSO D100532 for high-precision applications (0.01% accuracy requirement) such as automated weighing or force testing.
  2. Opt for METSO D100532 in environments with temperature fluctuations, leveraging its wide -25°C to +70°C operating range for consistent performance.
  3. Select METSO D100532 for multi-sensor setups, as it supports up to 4 strain gauge sensors without additional expansion modules.
  4. Use METSO D100532 in noise-prone industrial areas, benefiting from its integrated digital filtering to maintain signal stability.

Precautions

  1. Ensure the power supply stays within 12–30 VDC to avoid damaging METSO D100532’s internal circuitry.
  2. Mount the module in a dust-protected location aligned with its IP50 rating, avoiding direct exposure to debris or moisture.
  3. Use shielded cables for sensor and communication wiring to minimize electromagnetic interference and preserve measurement accuracy.
  4. Follow calibration procedures regularly (per operational frequency) to maintain METSO D100532’s 0.01% F.S. accuracy over time.
  5. Avoid overloading connected sensors beyond their rated capacity to prevent signal distortion and module damage.

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