MESTO IOP320

METSO IOP320 is a high-performance I/O processor module designed for METSO DNA distributed control systems (DCS), specializing in seamless signal conversion, data acquisition, and control command execution in process industries.

Manufacturer:

Our extensive catalogue, including , is available now for dispatch to the worldwide.
  • Email: jiedong@sxrszdh.com
  • Phone / Wechat:+86 15340683922

Description

METSO IOP320 is a high-performance I/O processor module designed for METSO DNA distributed control systems (DCS), specializing in seamless signal conversion, data acquisition, and control command execution in process industries. METSO IOP320 integrates multi-type I/O channels and supports mainstream industrial protocols, enabling reliable connectivity between field sensors/actuators and upper-layer PLC/DCS. METSO IOP320 features rugged industrial-grade design with strong anti-interference capabilities and electrical isolation, ensuring stable operation in harsh environments with temperature fluctuations and electromagnetic interference. METSO IOP320 offers flexible configuration and hot-swap functionality, facilitating system expansion and maintenance without production downtime. Whether deployed in mineral processing plants or petrochemical refineries, METSO IOP320 delivers precise and reliable I/O processing for mission-critical automation workflows.

Technical Parameters METSO IOP320

Parameter Item Parameter Value
Product Model METSO IOP320
Module Type Industrial I/O Processor Module
Compatible System METSO DNA Distributed Control System (DCS)
I/O Channels 16 analog inputs, 16 analog outputs, 32 digital inputs, 32 digital outputs (expandable via backplane bus)
Input Voltage 24VDC (dual redundant input, automatic switching)
Analog Channel Precision 0.1% FS
Digital Response Time ≤1ms
Communication Interfaces Ethernet, RS485, Modbus TCP/IP, Profinet
Communication Rate Up to 100Mbps (data update rate 50ms)
Isolation Rating 2500VAC (input/output to bus)
Surge Protection IEC 61000-4-5, 2kV
Operating Temperature -40°C to +85°C
Storage Temperature -40°C to +90°C
Dimensions 100mm×80mm×25mm
Weight 150g
Mounting Type DIN rail
Certifications CE, RoHS
Protection Features Over-voltage, over-current protection

Advantages and Features METSO IOP320

  1. Rich I/O Expansion CapabilityMETSO IOP320 offers abundant analog and digital channels with expandable design, meeting diverse signal acquisition and control needs without additional adapter modules.
  2. High Precision Signal Processing: 0.1% FS analog channel precision ensures accurate conversion of process parameters like temperature and pressure, supporting precise industrial process control.
  3. Strong Anti-Interference Performance: 2500VAC electrical isolation and 2kV surge protection minimize electromagnetic interference impact, reducing misoperation rate to ≤0.001% in high-noise environments.
  4. Multi-Protocol Compatibility: Supports Ethernet, RS485, Modbus TCP/IP, and Profinet, enabling seamless integration with mainstream PLCs (Siemens S7-1200/1500, ABB AC800M) and DCS systems.
  5. Reliable and Maintainable Design: Hot-swap support and redundant power input ensure 99.99% system availability, while modular structure simplifies maintenance and reduces downtime.

Application Cases

  1. Automotive Assembly Line Conveyor Control: An automotive plant deployed METSO IOP320 to connect 24 photoelectric sensors and 16 proximity switches, refreshing input status every 10ms. It drives 12 relays to control conveyor motors, ensuring ±2mm workpiece positioning accuracy and improving production line synchronization by 18%.
  2. Municipal Sewage Treatment Aeration Control: A sewage treatment facility used METSO IOP320 to collect 8 dissolved oxygen (4-20mA) and 4 pH sensor signals. It adjusts 16 aeration valve openings with 4-20mA output, stabilizing dissolved oxygen concentration at 2-3mg/L with ±0.2mg/L precision and reducing energy consumption by 22%.
  3. Mineral Processing Plant Grinding Control: A mineral processing plant integrated METSO IOP320 into its grinding system, monitoring temperature, pressure, and flow signals. Its strong anti-interference capability ensures stable operation in the high-vibration environment, reducing equipment failure-related downtime by 30%.

Competitor Comparison

Comparison Item METSO IOP320 Siemens ET 200SP I/O Module ABB CI854A Communication Interface
Module Type I/O Processor Module Distributed I/O Module Communication I/O Module
I/O Channel Expansion 16AI+16AO+32DI+32DO (expandable) 8AI+8AO+16DI+16DO (expandable) Limited to communication-focused I/O
Analog Precision 0.1% FS 0.2% FS 0.15% FS
Operating Temperature -40°C to +85°C -20°C to +60°C -30°C to +70°C
Communication Protocols Modbus TCP/IP, Profinet, Ethernet, RS485 PROFINET, Ethernet/IP Modbus, Profinet
Isolation Rating 2500VAC 1500VAC 2000VAC
Estimated Price (USD) ~$1,100 ~$1,250 ~$1,300

Selection Suggestions

  1. Choose METSO IOP320 for METSO DNA DCS systems, leveraging seamless integration and optimized compatibility for process control applications.
  2. Opt for METSO IOP320 in harsh environments (-40°C to +85°C) such as mining or outdoor industrial sites, as its wide operating temperature range outperforms competitors.
  3. Select METSO IOP320 for projects requiring high-precision signal processing (0.1% FS) and rich I/O channels, such as automotive manufacturing or sewage treatment.
  4. Use METSO IOP320 for multi-vendor system integration, as its multi-protocol support eliminates compatibility issues with mainstream PLCs and DCS.

Precautions

  1. Ensure input voltage is strictly 24VDC to avoid damaging METSO IOP320; utilize redundant power input for critical applications.
  2. Mount the module on a standard DIN rail with adequate ventilation, avoiding direct exposure to moisture and corrosive gases.
  3. Use shielded cables for I/O wiring to enhance anti-interference performance, especially in environments with heavy electromagnetic interference.
  4. Do not exceed the rated current of I/O channels to prevent module damage and ensure signal stability.
  5. Follow ESD protection protocols (anti-static wristband, mat) when handling METSO IOP320 to protect internal components.
  6. Regularly update firmware via communication interfaces to maintain compatibility with latest control system software and unlock new features.

EPRO UES815S
EPRO CON021
EPRO PR6424/010-000
EPRO PR6424/010-000
EPRO PR6423/010-010
EPRO PR6424/010-131+CON031
EPRO PR6424/012-000
EPRO PR6423/10R-030-CN

Brand new✔ In stock ✔ Fast shipping✔
  • Email: sales@plcfcs.com
  • Phone:+86 15343416922
  • Wechat:+86 15343416922
Advantageous products we supply
PLC : Allen Bradley , Siemens MOORE, GE FANUC , Schneider
DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
TSI : Triconex , HIMA , Bently Nevada , ICS Triplex
Complete service we offer
Payment: T/T
Delivery: 1-2 days
Shipment: DHL UPS FedEx, etc
After-sales service: Yes, 24/7 hours