ICS TRIPLEX T9100

Description

Product Description

Technical Parameters

1. Brand: ICS TRIPLEX
2. Model: T9100
3. Device Type: Flagship TMR Core Processor Module for Safety-Critical PLC Systems
4. Operating Voltage: 24V DC (dual redundant stable power supply)
5. Operating Temperature Range: -40°C to +80°C
6. Maximum Current Consumption: 8A
7. Processor Configuration: Dual-core industrial-grade CPU, 1.2GHz clock speed
8. Memory Capacity: 4GB DDR4 RAM, 32GB industrial-grade solid-state drive (SSD)
9. Supported Operating Systems: Trusted OS (fault-tolerant real-time operating system)
10. Protection Class (IP Rating): IP24
11. Housing Material: High-strength aluminum alloy (enhanced conformal coating)
12. Dimensions (L×W×H): 145mm × 95mm × 56mm
13. Warranty Period: 3 years
14. Power Consumption: ≤5.0W
15. I/O Expansion Capacity: Supports up to 64 TMR I/O modules
16. Isolation Voltage: 3000V AC (processor core to I/O bus)
17. Safety Certification: IEC 61508 SIL 3, TÜV Rheinland, CE, UL
18. Fault Detection Time: ≤10ms

Advantages and Features

1. Flagship TMR Processing Power: ICS TRIPLEX T9100 is equipped with a dual-core industrial-grade CPU and 4GB high-speed RAM, paired with a reinforced TMR architecture and 2-out-of-3 voting mechanism. This combination enables simultaneous execution of complex control logic, massive data processing, and real-time system monitoring, ensuring uninterrupted operation even if one processor core or redundant path fails.
2. Ultra-Large Expansion & Scalability: The module supports up to 64 TMR I/O modules, allowing flexible scaling of system capacity from small-scale safety loops to large-scale integrated automation systems. This scalability eliminates the need for replacing core processors during production expansion, reducing long-term investment costs for enterprises.
3. Extreme Environmental Adaptability: With an extended operating temperature range of -40°C to +80°C and enhanced conformal coating, ICS TRIPLEX T9100 operates stably in harsh environments such as desert oilfields, offshore platforms, and Arctic industrial sites. It also resists electromagnetic interference, humidity, and vibration, meeting the demands of the world’s most challenging industrial scenarios.
4. High-Reliability Data Storage & Management: The 32GB industrial-grade SSD provides secure and stable storage for control programs, system configurations, and historical operation data. It supports automatic data backup and fault recovery, preventing data loss caused by unexpected system failures and ensuring traceability of critical industrial processes.
5. Efficient Remote Management & Maintenance: ICS TRIPLEX T9100 supports remote firmware updates, online program modification, and real-time diagnostic monitoring via the Trusted OS. Built-in self-test (BIST) functionality and a dedicated diagnostic interface enable technicians to quickly identify and resolve faults, minimizing on-site maintenance time and operational downtime.

Application Cases in Various Industries

1. Nuclear Power Industry: In nuclear power plants, ICS TRIPLEX T9100 serves as the core processor for reactor control systems, managing coolant flow, steam pressure, and emergency shutdown procedures. Its SIL 3 certification and TMR architecture ensure compliance with the strictest nuclear safety standards, preventing potential hazards and ensuring stable reactor operation.
2. Oil and Gas Industry: In offshore drilling platforms and integrated oil refineries, the module controls drilling operations, pipeline transportation, and refining processes by integrating data from hundreds of sensors and actuators. ICS TRIPLEX T9100’s large expansion capacity and high-temperature resistance ensure reliable operation in corrosive marine environments and high-heat refining areas.
3. Chemical Industry: In large chemical complexes, ICS TRIPLEX T9100 executes complex control logic for multi-reactor production lines, monitoring temperature, pressure, and chemical concentration parameters in real time. Its fast fault detection time (≤10ms) triggers immediate safety interlocks when abnormalities occur, preventing industrial accidents and environmental pollution.
4. Aerospace Manufacturing: In aerospace component testing facilities, the module controls precision test benches for engine components and structural materials. ICS TRIPLEX T9100’s high processing speed and data storage capacity ensure accurate capture and analysis of test data, supporting the validation of critical aerospace technologies.
5. Power Generation Industry: In large thermal and hydroelectric power plants, the module integrates generator control, transformer monitoring, and grid connection systems. Its dual-core processing capability optimizes power generation efficiency, maintains grid stability, and supports the integration of renewable energy sources into the power grid.

Comparison with Competitors

Selection Suggestions and Precautions

Selection Suggestions

1. Prioritize Mission-Critical Control Scenarios: With IEC 61508 SIL 3 certification, reinforced TMR architecture, and flagship processing power, ICS TRIPLEX T9100 is ideal for industries such as nuclear power, oil and gas, and aerospace—where system failures could lead to catastrophic safety hazards, environmental damage, or massive economic losses.
2. Check System Compatibility: If your existing control system uses ICS TRIPLEX Trusted series hardware (e.g., T8480C mixed I/O modules, T8850 communication modules), ICS TRIPLEX T9100 will integrate seamlessly, ensuring consistent system performance and reducing integration costs.
3. Evaluate Expansion Needs: For large-scale industrial projects requiring control of multiple processes or future capacity expansion, the module’s support for 64 I/O modules eliminates the need for multiple core processors, optimizing system architecture and simplifying management.
4. Consider Extreme Environment Requirements: For equipment installed in extreme temperatures (above +70°C or below -30°C) or high-interference industrial sites, the module’s -40°C to +80°C operating range and 3000V AC isolation voltage provide superior reliability compared to competitors.

Precautions

1. Installation by Certified Safety Technicians: Installation, configuration, and wiring of ICS TRIPLEX T9100 must be performed by certified technicians with specialized experience in ICS TRIPLEX flagship control systems. This ensures compliance with SIL 3 requirements and avoids configuration errors that may compromise system safety.
2. Confirm Redundant Power Supply: The module relies on dual redundant 24V DC power. Ensure the power supply system is equipped with backup units and surge protectors to prevent processor shutdown due to single power source failure and avoid voiding the warranty.
3. Avoid Exposure to Corrosive Substances: Do not expose ICS TRIPLEX T9100 to direct water, corrosive gases, or abrasive materials, even though it has an IP24 protection rating and enhanced conformal coating. This preserves the integrity of the processor core and internal circuits.
4. Regular Maintenance & Firmware Updates: Conduct regular maintenance (at least once every six months) in accordance with the manufacturer’s guidelines. Back up system configurations, update firmware to the latest version, and perform routine self-tests to maintain SIL 3 compliance and optimal performance.
5. Use Genuine Spare Parts: For repairs or replacements, use only genuine ICS TRIPLEX spare parts. Non-genuine components may violate safety certifications, reduce processing speed, and lead to system malfunctions in critical control scenarios.

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