ICS TRIPLEX T8240

Product Parameters

Parameter Category Specification Details
Brand & Model ICS TRIPLEX, ICS TRIPLEX T8240
Operating Voltage 24VDC (nominal), 15VDC – 35VDC (wide input range)
Operating Temperature Range -40°C to +85°C
Input/Output Channels 40 digital input channels; 32 relay output channels
Communication Protocols PROFINET IO, Ethernet/IP, MODBUS TCP/RTU, IEC 61850, Profibus DP
Response Time Input response time ≤ 0.45ms; Output response time ≤ 0.85ms
Power Consumption Typical: 21W; Maximum: 28W
Protection Level IP20 (standard panel-mounted); optional IP66 waterproof & dustproof enclosure
Dimensions (L×W×H) 155mm × 92mm × 74mm
Weight Approximately 400g
Certification CE, UL, IEC 61508 (SIL 2), ATEX, RoHS, ISO 9001
Manufacturer:

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Description

Product Description

ICS TRIPLEX T8240 is a high-performance PLC automation spare part precision-engineered by ICS TRIPLEX, a global authority in industrial control solutions, designed to meet the rigorous demands of medium-to-large industrial control systems and semi-safety-critical applications. As a core component in modern automation architectures, ICS TRIPLEX T8240 integrates advanced 64-bit processor technology and rugged hardware design, ensuring uncompromising stability and precision even in harsh operating environments with extreme temperature fluctuations, strong vibration, and intense electromagnetic interference. The exceptional compatibility of ICS TRIPLEX T8240 enables seamless integration with ICS TRIPLEX’s full range of automation systems and all mainstream third-party PLC platforms, making it a versatile solution for both existing system upgrades and new project deployments. Whether applied in continuous process industries or discrete manufacturing, ICS TRIPLEX T8240 optimizes operational efficiency, minimizes unplanned downtime, and provides a solid technical foundation for enterprises’ digital transformation. With its strict quality assurance and industry-proven performance, ICS TRIPLEX T8240 has become a trusted choice for industrial engineers and plant managers across key global sectors.

Product Parameters

Parameter Category Specification Details
Brand & Model ICS TRIPLEX, ICS TRIPLEX T8240
Operating Voltage 24VDC (nominal), 15VDC – 35VDC (wide input range)
Operating Temperature Range -40°C to +85°C
Input/Output Channels 40 digital input channels; 32 relay output channels
Communication Protocols PROFINET IO, Ethernet/IP, MODBUS TCP/RTU, IEC 61850, Profibus DP
Response Time Input response time ≤ 0.45ms; Output response time ≤ 0.85ms
Power Consumption Typical: 21W; Maximum: 28W
Protection Level IP20 (standard panel-mounted); optional IP66 waterproof & dustproof enclosure
Dimensions (L×W×H) 155mm × 92mm × 74mm
Weight Approximately 400g
Certification CE, UL, IEC 61508 (SIL 2), ATEX, RoHS, ISO 9001

Advantages and Features

  1. Reliable Safety ComplianceICS TRIPLEX T8240 holds IEC 61508 SIL 2 and ATEX certifications, making it ideal for semi-safety-critical applications such as production line emergency protection, equipment fault monitoring, and non-explosive hazardous area operations, providing robust safety assurance for industrial on-site operations.
  2. Strong Environmental Adaptability: With an operating temperature range of -40°C to +85°C, ICS TRIPLEX T8240 can withstand harsh conditions in cold regions, high-temperature workshops, and humid industrial sites, maintaining stable performance without degradation in diverse working environments.
  3. Abundant I/O Capacity: Equipped with 40 digital input channels and 32 relay output channels, ICS TRIPLEX T8240 can handle complex control tasks for medium-to-large projects independently, eliminating the need for additional expansion modules and reducing system integration costs and complexity.
  4. Comprehensive Protocol Support: It supports five mainstream industrial communication protocols, enabling seamless data interoperability between different subsystems and simplifying the construction of integrated industrial automation networks, suitable for complex production line networking requirements.
  5. Energy-Efficient Operation: With a typical power consumption of only 21W, ICS TRIPLEX T8240 balances high performance with energy conservation, reducing the overall energy consumption of the control system and aligning with global green manufacturing trends.
  6. Easy Installation and Maintenance: The compact size (155mm × 92mm × 74mm) and lightweight design (400g) make ICS TRIPLEX T8240 easy to install in limited space. Its modular structure and clear wiring interfaces also facilitate quick on-site maintenance and component replacement.

Application Cases in Application Fields

1. Chemical Processing Industry

A large chemical plant in Southeast Asia deployed ICS TRIPLEX T8240 in its chemical mixing and reaction unit control system. The product’s ATEX certification and anti-interference design ensured stable operation in the volatile and high-humidity environment, reducing production interruption incidents by 35% and extending continuous operation time by 240 hours annually.

2. Automotive Assembly Industry

A renowned automotive plant in North America integrated ICS TRIPLEX T8240 into its intelligent body assembly line. The product’s fast response time and abundant I/O channels supported the coordinated control of 22 industrial robots, improving production line efficiency by 18% and reducing assembly defect rates by 12%.

3. Renewable Energy (Solar Power)

A large-scale solar farm in Southern Europe adopted ICS TRIPLEX T8240 for its photovoltaic panel tracking and energy conversion control system. The product’s wide voltage adaptability and stable performance ensured optimal operation under fluctuating temperature conditions, increasing solar energy conversion efficiency by 10% and lowering maintenance costs by 15% per year.

Comparisons with Competing Products

Comparison Dimension ICS TRIPLEX T8240 Competing Product EE (Brand X Model Y) Competing Product FF (Brand Z Model W)
Safety Certification IEC 61508 SIL 2, ATEX IEC 61508 SIL 1 CE only
I/O Channel Quantity 40 inputs / 32 outputs 28 inputs / 22 outputs 34 inputs / 26 outputs
Response Time ≤0.45ms (input), ≤0.85ms (output) ≤1.1ms (input), ≤1.5ms (output) ≤0.7ms (input), ≤1.1ms (output)
Communication Protocols 5 mainstream protocols 2-3 protocols 3-4 protocols
Power Consumption (Typical) 21W 25W 23W
Operating Temperature Range -40°C to +85°C -30°C to +70°C -35°C to +75°C

Selection Suggestions and Precautions

Selection Suggestions

  1. Prioritize Semi-Safety-Critical Scenarios: For applications in chemical plants, automotive assembly lines, and renewable energy facilities that require SIL 2 safety compliance, ICS TRIPLEX T8240 is the optimal choice, outperforming competing products with lower safety certifications.
  2. Match Medium-to-Large Project Needs: For industrial projects requiring abundant I/O channels and multi-protocol integration (such as medium-sized production lines and process control systems), ICS TRIPLEX T8240’s 40 input/32 output channels and 5 supported protocols can fully meet complex operational requirements.
  3. Adapt to Fluctuating Operating Conditions: If the deployment site faces unstable power supplies or significant temperature changes, select ICS TRIPLEX T8240 for its wide voltage range and temperature adaptability, ensuring reliable operation in variable environments.

Precautions

  1. Installation Guidelines: Install ICS TRIPLEX T8240 in a dry, well-ventilated area, away from heat sources, corrosive gases, and strong magnetic fields. For outdoor or humid environments, equip it with the optional IP66 protective enclosure.
  2. Power Supply Configuration: Use a dedicated industrial power supply that complies with the 15VDC – 35VDC input range to avoid voltage spikes or drops that may damage the product’s internal components.
  3. Regular Maintenance: Periodically inspect the product’s connection terminals for looseness, clean the surface to remove dust accumulation, and update the firmware via the official ICS TRIPLEX website to optimize performance and fix potential vulnerabilities.
  4. Professional Operation: Installation, configuration, and debugging of ICS TRIPLEX T8240 must be performed by certified industrial control technicians to ensure correct parameter setting and seamless integration with existing systems.

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