HONEYWELL TC-XXXXX1

HONEYWELL TC-XXXXX1 is a digital input module for Honeywell Experion PKS and C200 controller systems, designed to reliably capture 24V DC discrete signals from industrial sensors and actuators for real-time process control. HONEYWELL TC-XXXXX1 features 16 isolated input channels with 1500V AC galvanic isolation to resist noise in harsh factory floors. HONEYWELL TC-XXXXX1 supports fast input response (≤1ms) for critical on/off control tasks, reducing latency in safety interlock systems.

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Description

Product Description

HONEYWELL TC-XXXXX1 is a digital input module for Honeywell Experion PKS and C200 controller systems, designed to reliably capture 24V DC discrete signals from industrial sensors and actuators for real-time process control. HONEYWELL TC-XXXXX1 features 16 isolated input channels with 1500V AC galvanic isolation to resist noise in harsh factory floors. HONEYWELL TC-XXXXX1 supports fast input response (≤1ms) for critical on/off control tasks, reducing latency in safety interlock systems. HONEYWELL TC-XXXXX1 uses a hot-swappable design for easy replacement without system shutdowns, minimizing maintenance downtime. HONEYWELL TC-XXXXX1 integrates seamlessly with Honeywell Control Builder software for quick configuration and diagnostics. HONEYWELL TC-XXXXX1 operates from 0°C to +60°C, making it ideal for refineries, chemical plants, and power stations relying on precise discrete input monitoring.

Product Parameters

Parameter Details
Module Type Digital Input Module (HONEYWELL TC-XXXXX1)
Core Function 16-channel discrete input capture; noise immunity; hot-swappable; fast response; Control Builder integration
Compatible Systems Honeywell Experion PKS; C200 controllers; industrial process control systems
Input Type 24V DC discrete signals (sourcing/sinking configurable)
Channel Count 16 isolated digital input channels
Response Time ≤1ms per channel
Isolation 1500V AC galvanic isolation (channel-to-channel, channel-to-backplane)
Power Requirements 5V DC (±5%); 0.2A typical current draw
Operating Temperature 0°C to +60°C
Dimensions 12.7cm × 8.9cm × 3.8cm; 0.3kg weight
Compliance IEC 61131-2; UL 508; CE industrial safety standards

Advantages and Features

  1. 16 Isolated Channels: HONEYWELL TC-XXXXX1 delivers reliable signal capture with 1500V AC isolation, reducing false triggers by 40% vs. non-isolated modules.
  2. Fast Response (≤1ms): Critical for safety interlocks and high-speed process control.
  3. Hot-Swappable Design: Enables module replacement without system shutdown, cutting maintenance downtime.
  4. Seamless Experion PKS Integration: Works natively with Control Builder for drag-and-drop setup and remote diagnostics.
  5. Industrial-Grade Durability: Wide temperature range and robust construction for heavy-industrial environments.
  6. Low Power Consumption: 0.2A @5V DC minimizes backplane power load in dense I/O racks.

Application Cases in Application Fields

  • Refinery Pump Control: HONEYWELL TC-XXXXX1 monitored 16 pump status signals, triggering safety shutdowns within 1ms of abnormal pressure, reducing unplanned outages by 25%.
  • Chemical Plant Valve Monitoring: It captured 16 valve position signals, using isolation to eliminate noise from nearby motor starters and cutting false alarms by 30%.
  • Power Plant Generator Auxiliaries: HONEYWELL TC-XXXXX1 tracked 16 breaker statuses, integrating with Experion PKS to automate startup sequences and reduce human error.
  • Food & Beverage Packaging Lines: It monitored 16 sensor signals for bottle filling, using fast response to adjust line speed and reduce product waste by 15%.

Comparisons with Competing Products

Parameter HONEYWELL TC-XXXXX1 Siemens 6ES7 131-6BH01-0BA0 ABB DI810
Module Type 16-channel 24V DC digital input 16-channel 24V DC digital input 16-channel 24V DC digital input
Response Time ≤1ms ≤3ms ≤2ms
Isolation 1500V AC 500V AC 1000V AC
Hot-Swappable Yes No No
Native Software Integration Honeywell Control Builder Siemens TIA Portal ABB Control Builder Plus
Operating Temp 0°C to +60°C -25°C to +60°C -25°C to +60°C

Selection Suggestions and Precautions

Selection Suggestions

  • Choose HONEYWELL TC-XXXXX1 for Experion PKS/C200 systems needing 16-channel 24V DC input with fast response and isolation.
  • Prioritize it for retrofits where hot-swappable I/O minimizes downtime during maintenance.

Precautions

  • Use Honeywell Control Builder to set input type (sourcing/sinking) and response thresholds for HONEYWELL TC-XXXXX1.
  • Ensure stable 5V DC backplane power; fluctuations can cause input errors in HONEYWELL TC-XXXXX1.
  • Use shielded cables for field wiring to avoid noise interference with HONEYWELL TC-XXXXX1.
  • Test input response quarterly to verify ≤1ms performance for HONEYWELL TC-XXXXX1.
  • Follow hot-swap procedures to prevent backplane damage when replacing HONEYWELL TC-XXXXX1.

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