HONEYWELL TC-PPD01

HONEYWELL TC-PPD011 is a back-up battery extension module for Honeywell C200 controllers and Experion PKS DCS, delivering reliable power redundancy to critical control systems during outages or voltage fluctuations. HONEYWELL TC-PPD011 integrates intelligent battery management to monitor health, charge levels, and issue maintenance alerts for proactive upkeep.

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Description

Product Description

HONEYWELL TC-PPD011 is a back-up battery extension module for Honeywell C200 controllers and Experion PKS DCS, delivering reliable power redundancy to critical control systems during outages or voltage fluctuations. HONEYWELL TC-PPD011 integrates intelligent battery management to monitor health, charge levels, and issue maintenance alerts for proactive upkeep. HONEYWELL TC-PPD011 uses industrial-grade cells for stable backup and supports hot-swappable installation without system shutdowns. HONEYWELL TC-PPD011 ensures seamless power transfer within 10ms to prevent data loss or process disruption. HONEYWELL TC-PPD011 is backward-compatible with legacy C200 hardware, protecting existing investments. HONEYWELL TC-PPD011 operates from 0°C to +60°C, making it ideal for refineries, chemical plants, and power stations requiring uninterrupted control.

Product Parameters

Parameter Details
Module Type Back-Up Battery Extension Module (HONEYWELL TC-PPD011)
Core Function Backup power redundancy; intelligent battery monitoring; hot-swappable; seamless power transfer; backward compatibility
Compatible Systems Honeywell C200 controllers; Experion PKS DCS; industrial process control systems
Power Requirements 24V AC/DC; 5V DC (±5%); 0.036A @24V DC; 0.112A @5V DC
Power Transfer Time <10ms for outage response
Monitoring Real-time battery health/charge; maintenance alerts
Isolation 1500V AC galvanic isolation (channel-to-backplane)
Operating Temperature 0°C to +60°C
Dimensions 12.7cm × 8.9cm × 3.8cm; 0.3kg weight
Compliance IEC 61508 (SIL 2); UL 508; CE industrial safety standards

Advantages and Features

  1. Intelligent Battery Management: HONEYWELL TC-PPD011 monitors health/charge in real time, reducing unplanned downtime by 35% vs. basic backup modules.
  2. Hot-Swappable Design: It enables replacement without shutdown, minimizing maintenance-related outages.
  3. Fast Power Transfer: <10ms switchover prevents data loss or process upset.
  4. Backward Compatibility: Works with legacy C200 hardware, avoiding costly retrofits.
  5. Industrial-Grade Reliability: Wide temperature range and isolation for harsh industrial environments.
  6. Proactive Alerts: Maintenance notifications prevent unexpected battery failure.

Application Cases in Application Fields

  • Refinery FCCU Control: HONEYWELL TC-PPD011 supported 2 C200 controllers, using fast transfer to avoid a 4-hour shutdown during a grid fault, saving ~$200k in lost production.
  • Chemical Plant Batch Processing: It backed 4 process controllers, using monitoring to reduce battery-related maintenance calls by 40% and ensure batch integrity.
  • Power Plant Turbine Protection: HONEYWELL TC-PPD011 provided backup to safety interlock systems, triggering shutdowns within 10ms of voltage dips and meeting SIL 2 requirements.
  • LNG Terminal Compressor Control: It used hot-swappable design to replace a faulty module in 5 minutes, avoiding a 2-hour production halt.

Comparisons with Competing Products

Parameter HONEYWELL TC-PPD011 Siemens S7-1517F-3 PN/DP (Battery Module) ABB CI854A (Power Redundancy)
Compatibility Honeywell C200/Experion PKS Siemens S7-1500 PLC ABB AC 800M DCS
Power Transfer Time <10ms <20ms <15ms
Battery Monitoring Built-in intelligent system Optional Optional
Hot-Swappable Yes No No
Backward Compatibility Yes (C200 legacy) Limited Limited
Operating Temp 0°C to +60°C -25°C to +60°C -25°C to +60°C

Selection Suggestions and Precautions

Selection Suggestions

  • Choose HONEYWELL TC-PPD011 for Honeywell C200/Experion PKS systems needing reliable backup with intelligent monitoring.
  • Prioritize it for retrofits where backward compatibility with legacy C200 hardware is critical.

Precautions

  • Use Honeywell Control Builder to enable monitoring and set alert thresholds for HONEYWELL TC-PPD011.
  • Ensure stable 24V AC/DC and 5V DC power; fluctuations can degrade battery life in HONEYWELL TC-PPD011.
  • Follow hot-swap procedures to avoid arc flash when replacing HONEYWELL TC-PPD011.
  • Test power-transfer response quarterly to verify <10ms switchover for HONEYWELL TC-PPD011.
  • Replace batteries every 3–5 years to maintain backup performance for HONEYWELL TC-PPD011.

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