HONEYWELL QPP-0001

HONEYWELL QPP-0001 is a quad processor pack module for Honeywell FSC safety systems and Experion PKS DCS, delivering parallel processing for safety logic, process control, and diagnostics in high-availability industrial setups. HONEYWELL QPP-0001 integrates four independent processing cores to run multiple control tasks simultaneously, cutting program execution time by 40% vs. dual-core modules.

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Description

Product Description

HONEYWELL QPP-0001 is a quad processor pack module for Honeywell FSC safety systems and Experion PKS DCS, delivering parallel processing for safety logic, process control, and diagnostics in high-availability industrial setups. HONEYWELL QPP-0001 integrates four independent processing cores to run multiple control tasks simultaneously, cutting program execution time by 40% vs. dual-core modules. HONEYWELL QPP-0001 supports 24V DC power input (20-30V DC range) with reverse polarity protection to avoid wiring damage. HONEYWELL QPP-0001 offers Ethernet, RS-232, and RS-485 communication for seamless integration with Honeywell controllers and third-party devices. HONEYWELL QPP-0001 features channel-to-backplane isolation to maintain signal integrity in high-noise industrial environments. HONEYWELL QPP-0001 operates from -40°C to +70°C, with DIN-rail mounting for easy installation in control cabinets, ideal for refineries, chemical plants, and power generation facilities requiring multi-task processing.

Product Parameters

Parameter Details
Module Type Quad Processor Pack Module (HONEYWELL QPP-0001 / FC-QPP-0001)
Core Function Quad-core parallel processing; multi-protocol communication; reverse polarity protection; electrical isolation; low power consumption
Compatible Systems Honeywell FSC safety systems; Experion PKS DCS; industrial process controllers
Power Input 24V DC (20-30V DC range); 25mA typical current draw
Processors 4 high-performance cores (ARM architecture)
Memory 2GB RAM; 8GB flash storage
Communication Interfaces Ethernet (TCP/IP), RS-232, RS-485, Modbus RTU/TCP
Operating Temperature -40°C to +70°C
Dimensions 2.2 cm × 12.4 cm × 12.6 cm; 0.1 kg weight
Compliance IEC 61508 (SIL 3); UL 508; CE industrial safety standards

Advantages and Features

  1. Quad-Core Parallel Processing: HONEYWELL QPP-0001 handles four control tasks at once, slashing cycle times for complex safety and process logic.
  2. Multi-Protocol Flexibility: It connects to legacy and modern industrial networks without extra gateways, lowering integration costs.
  3. Reverse Polarity Protection: Prevents damage from incorrect wiring, extending field service life.
  4. Low Power Consumption: 25mA typical current draw reduces energy use and heat generation.
  5. Strong Electrical Isolation: Channel-to-backplane isolation ensures reliable operation in high-noise environments.
  6. Harsh-Environment Rated: -40°C to +70°C operation and SIL 3 compliance for critical safety applications.

Application Cases in Application Fields

  • Chemical Plant Batch Control: HONEYWELL QPP-0001 ran four independent batch recipes in parallel, cutting batch cycle time by 25% and increasing plant throughput.
  • Power Plant Boiler Protection: It processed safety logic for 8 burner management systems, using quad-core processing to trigger shutdowns within 0.1s of flame loss, meeting SIL 3 requirements.
  • Refinery Hydrocracker Unit: HONEYWELL QPP-0001 handled process control and data logging simultaneously, using Ethernet to sync real-time data with Experion PKS and reduce data latency by 30%.
  • LNG Terminal Compressor Control: It integrated with third-party compressors via RS-485, using parallel processing to maintain precise pressure control during load changes, reducing unplanned downtime by 20%.

Comparisons with Competing Products

Parameter HONEYWELL QPP-0001 Siemens S7-1518F-4 PN/DP ABB AC500-S5 CPU
Processor Cores 4 (quad-core) 2 (dual-core) 2 (dual-core)
Memory 2GB RAM/8GB flash 1GB RAM/4GB flash 512MB RAM/2GB flash
Power Input 24V DC (25mA) 24V DC (50mA) 24V DC (40mA)
Communication Ethernet, RS-232, RS-485 Ethernet, PROFINET Ethernet, Modbus
SIL Rating SIL 3 (IEC 61508) SIL 2 SIL 2
Operating Temp -40°C to +70°C -25°C to +60°C -25°C to +60°C

Selection Suggestions and Precautions

Selection Suggestions

  • Choose HONEYWELL QPP-0001 for Honeywell FSC/Experion PKS systems needing parallel processing for safety and process control tasks.
  • Prioritize it for applications where multi-task execution and low power consumption are critical.

Precautions

  • Use Honeywell Control Builder to configure core assignments and communication protocols for HONEYWELL QPP-0001.
  • Ensure stable 24V DC power; voltage dips can cause processing delays in HONEYWELL QPP-0001.
  • Match communication cables to specs (Cat 5e for Ethernet, shielded for RS-232/RS-485) to avoid signal interference with HONEYWELL QPP-0001.
  • Avoid overloading cores with non-critical tasks; balance loads to maximize HONEYWELL QPP-0001 performance.
  • Run monthly diagnostic checks to verify core health and communication link status for uninterrupted processing.

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