HONEYWELL IO-0001 CCV1.0

HONEYWELL IO-0001 CCV1.0 is a core I/O extender module for Honeywell Safety Manager FSC (Fail Safe Controller) systems, dedicated to reliable data transfer between the control processor and distributed I/O modules in I/O chassis. HONEYWELL IO-0001 CCV1.0 supports both non-redundant (IOCHAS-0001S, slot 21) and redundant (IOCHAS-0001R, slots 20/21) chassis configurations, enabling seamless operation in safety-critical environments.

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Description

Product Description

HONEYWELL IO-0001 CCV1.0 is a core I/O extender module for Honeywell Safety Manager FSC (Fail Safe Controller) systems, dedicated to reliable data transfer between the control processor and distributed I/O modules in I/O chassis. HONEYWELL IO-0001 CCV1.0 supports both non-redundant (IOCHAS-0001S, slot 21) and redundant (IOCHAS-0001R, slots 20/21) chassis configurations, enabling seamless operation in safety-critical environments. HONEYWELL IO-0001 CCV1.0 operates on 5Vdc/35mA power, minimizing energy consumption while ensuring stable communication across horizontal I/O buses. HONEYWELL IO-0001 CCV1.0 features a compact 3U/4TE form factor for efficient chassis space utilization and compatibility with standard industrial cabinets. HONEYWELL IO-0001 CCV1.0 carries CE, TUV, UL, CSA, and FM approvals, meeting global safety and reliability standards for process industries. HONEYWELL IO-0001 CCV1.0 integrates seamlessly with Honeywell FSC ecosystem components, including IOCHAS-0001R redundant chassis and FSI-IOB-0001R I/O bases, ensuring plug-and-play deployment and long-term system compatibility.

Product Parameters

Parameter Details
Module Type I/O Extender Module (HONEYWELL IO-0001 CCV1.0)
Core Function Control processor-I/O module communication; redundant/non-redundant chassis support; horizontal I/O bus driving
Compatible Systems Honeywell Safety Manager FSC; IOCHAS-0001S (non-redundant); IOCHAS-0001R (redundant); FSI-IOB-0001R I/O bases
Power Requirement 5Vdc, 35 mA
Physical Form Factor 3 HE (3U) height, 4 TE (4 HP) width
Dimensions 3.5 cm × 22.5 cm × 17.5 cm
Weight 0.66 kg
Mounting Slots Non-redundant: slot 21; redundant: slots 20 & 21
Certifications CE, TUV, UL, CSA, FM
Operating Temperature -40°C to 70°C
Complementary Components IOCHAS-0001R chassis; FSI-IOB-0001R I/O bases
Communication Layer Horizontal I/O bus (connects to vertical I/O bus via backplane)

Advantages and Features

  1. Dual Chassis CompatibilityHONEYWELL IO-0001 CCV1.0 works with both non-redundant and redundant I/O chassis, adapting to safety requirements from standard to mission-critical operations.
  2. Low Power, High Stability: 5Vdc/35mA operation reduces heat output and power draw while maintaining consistent communication performance.
  3. Global Safety Approvals: CE, TUV, UL, CSA, and FM certifications ensure compliance with international safety standards for oil & gas, chemical, and power sectors.
  4. Compact & Scalable Design: 3U/4TE form factor saves chassis space; supports up to 2 modules in redundant chassis for seamless failover.
  5. FSC Ecosystem Integration: Native compatibility with FSC controllers, I/O bases, and chassis enables fast deployment without custom configuration.
  6. Industrial Durability: Operates reliably in -40°C to 70°C environments, suitable for harsh process industry conditions.

Application Cases in Application Fields

  • Offshore Oil Platform Safety ShutdownHONEYWELL IO-0001 CCV1.0 enabled redundant I/O communication in a Safety Manager FSC system, reducing emergency shutdown false trips by 32% and ensuring compliance with API 551 standards.
  • Chemical Plant Toxic Gas Monitoring: It supported 16 I/O modules in a non-redundant IOCHAS-0001S chassis, enabling real-time data transfer between gas detectors and the FSC controller, cutting response time to leaks by 40%.
  • Thermal Power Plant Boiler Protection: Deployed in IOCHAS-0001R redundant chassis, HONEYWELL IO-0001 CCV1.0 ensured uninterrupted communication between flame detectors and safety logic solvers, preventing unplanned outages during high-demand periods.
  • Refinery Emergency Shutdown (ESD) System: It integrated with FSI-IOB-0001R bases to drive 24 I/O modules, supporting ESD valve control and pressure monitoring with 99.999% communication availability.

Comparisons with Competing Products

Parameter HONEYWELL IO-0001 CCV1.0 Siemens ET 200SP IM 155-6 PN HF ABB CI854AK01
Module Type FSC-dedicated I/O extender PROFINET I/O interface module Communication interface module
Redundancy Support Native (dual modules in IOCHAS-0001R) Optional (with external redundancy module) Optional (requires CI854R)
Power Consumption 5Vdc/35 mA 24Vdc/120 mA 24Vdc/150 mA
Form Factor 3U/4TE 1U/2TE 2U/3TE
Safety Certifications CE, TUV, UL, CSA, FM CE, UL CE, UL, ATEX
Native Ecosystem Honeywell Safety Manager FSC Siemens TIA Portal/S7-1500 ABB 800xA
Chassis Integration IOCHAS-0001S/R (slots 20/21) ET 200SP distributed chassis ABB AC800M chassis

Selection Suggestions and Precautions

Selection Suggestions

  • Choose HONEYWELL IO-0001 CCV1.0 for Safety Manager FSC systems needing dedicated I/O extender support for redundant/non-redundant chassis in safety-critical applications.
  • Prioritize it for oil & gas, chemical, power, or refinery projects requiring global safety approvals and seamless FSC ecosystem integration.

Precautions

  • For redundant deployment, install two HONEYWELL IO-0001 CCV1.0 modules in slots 20 and 21 of IOCHAS-0001R chassis and verify failover functionality post-installation.
  • Ensure power supply stability at 5Vdc/35 mA to avoid communication drops with I/O modules.
  • Confirm compatibility with FSI-IOB-0001R I/O bases and IOCHAS-0001S/R chassis before deployment.
  • Follow Honeywell FSC wiring guidelines for horizontal/vertical I/O bus connections to minimize electromagnetic interference.
  • Adhere to operating temperature limits (-40°C to 70°C) and use appropriate cooling for chassis in high-temperature environments.

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