HONEYWELL CC-TUI041 51306873-176

HONEYWELL CC-TUI041 51306873-176 is a redundant universal input/output (UIO) IOTA module designed for Honeywell Experion PKS DCS, delivering flexible signal handling for industrial process control. HONEYWELL CC-TUI041 51306873-176 supports 32 configurable channels (AI/AO/DI/DO), compatible with 2/3/4-wire transmitters and covering voltage (-10 to +110VDC) and current (0–22mA input, 0–20mA output) ranges. HONEYWELL CC-TUI041 51306873-176 features conformal coating for dust/moisture resistance, redundant architecture for failover, and Class I, Div. 2 hazardous area compliance.

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Description

Product Description

HONEYWELL CC-TUI041 51306873-176 is a redundant universal input/output (UIO) IOTA module designed for Honeywell Experion PKS DCS, delivering flexible signal handling for industrial process control. HONEYWELL CC-TUI041 51306873-176 supports 32 configurable channels (AI/AO/DI/DO), compatible with 2/3/4-wire transmitters and covering voltage (-10 to +110VDC) and current (0–22mA input, 0–20mA output) ranges. HONEYWELL CC-TUI041 51306873-176 features conformal coating for dust/moisture resistance, redundant architecture for failover, and Class I, Div. 2 hazardous area compliance. HONEYWELL CC-TUI041 51306873-176 operates from -40°C to +85°C, with 5–500Hz vibration and 5–95% RH tolerance, ideal for harsh industrial sites. HONEYWELL CC-TUI041 51306873-176 integrates seamlessly with UIO IOMs, terminal boards, and Experion controllers, simplifying system expansion. HONEYWELL CC-TUI041 51306873-176 combines 24VDC power efficiency (320mA max) with plug-and-play deployment, cutting setup time while ensuring 99.99% uptime in critical applications.

Product Parameters

Parameter Details
Module Type Redundant Universal I/O IOTA Module (HONEYWELL CC-TUI041 51306873-176)
Core Function Signal conditioning; redundant I/O; process control integration for DCS
Channels 32 configurable (AI/AO/DI/DO)
Input Voltage -10 to +110VDC
Input Current 0–22mA
Output Voltage 0–10VDC
Output Current 0–20mA
Power Supply 24VDC (320mA max)
Redundancy True redundant architecture
Protection Conformal coating; Class I, Div. 2 compliance
Operating Temp -40°C to +85°C
Vibration 5–500Hz, 0.64mm peak-to-peak
Humidity 5–95% RH (non-condensing)
Weight ~500g
Mounting Standard IOTA rack; compatible with UIO IOMs

Advantages and Features

  1. Full RedundancyHONEYWELL CC-TUI041 51306873-176 switches to backup within 50ms, eliminating downtime during module failure.
  2. Universal Signal Support: 32 channels handle all industrial signals, reducing the need for multiple specialized modules.
  3. Harsh Environment Rated: Conformal coating and wide temp/vibration tolerance enable deployment in oil/gas, chemical, and power sectors.
  4. Hazardous Area Ready: Class I, Div. 2 certification allows use in explosive atmospheres without extra barriers.
  5. Seamless DCS Integration: Native compatibility with Experion PKS and UIO IOMs ensures plug-and-play setup.
  6. Power Efficiency: 24VDC low current draw cuts energy costs while supporting high channel density.

Application Cases in Application Fields

  • Offshore Oil PlatformHONEYWELL CC-TUI041 51306873-176 monitored 24 pressure/temperature AI channels and controlled 8 DO valves, using redundancy to maintain operation during storm-related power fluctuations, reducing unplanned downtime by 40%.
  • Chemical Plant Batch Control: It handled 16 AI (flow/level) and 16 DO (pump/valve) channels, with conformal coating resisting corrosive fumes and redundant design meeting safety compliance.
  • Thermal Power Plant AuxiliariesHONEYWELL CC-TUI041 51306873-176 integrated with turbine controllers to switch 12 AO channels for fuel flow control, with -40°C cold-start capability and 500Hz vibration resistance in generator rooms.
  • Pharmaceutical Manufacturing: It supported 32 DI channels for cleanroom sensor monitoring, leveraging Class I, Div. 2 compliance and redundant architecture to meet FDA process validation requirements.

Comparisons with Competing Products

Parameter HONEYWELL CC-TUI041 51306873-176 Siemens S7-400 SM 431 ABB AC800M AI890
Module Type Redundant Universal I/O Analog Input Analog Input
Channels 32 (configurable AI/AO/DI/DO) 8 AI 8 AI
Redundancy Native redundant Optional via external modules Optional via AC800M redundancy
Hazardous Approval Class I, Div. 2 Class I, Div. 2 Class I, Div. 2
Operating Temp -40°C to +85°C -25°C to +70°C -40°C to +70°C
Power Draw 24VDC, 320mA 24VDC, 500mA 24VDC, 450mA
Coating Conformal None Optional

Selection Suggestions and Precautions

Selection Suggestions

  • Choose HONEYWELL CC-TUI041 51306873-176 for Experion PKS systems needing 32-channel universal I/O, redundancy, and hazardous area operation.
  • Prioritize it for oil/gas, chemical, power, or pharma applications requiring signal flexibility and 99.99% uptime.

Precautions

  • Match to UIO IOMs and terminal boards to ensure full channel functionality of HONEYWELL CC-TUI041 51306873-176.
  • Operate within 24VDC ±10% and -40°C to +85°C to avoid performance degradation.
  • Use certified redundant power supplies for failover reliability; follow Honeywell wiring guidelines for hazardous areas.
  • Verify firmware compatibility with Experion controllers to enable 50ms failover and 32-channel configuration.
  • Inspect conformal coating annually and avoid exceeding 320mA current draw to protect module longevity.

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