HONEYWELL CC-PCNT01

HONEYWELL CC-PCNT01 is a high-performance C300 series industrial control module designed for Honeywell Experion PKS distributed control systems (DCS), specializing in real-time data exchange between controllers, I/O cards, and upper computers. HONEYWELL CC-PCNT01 supports multiple control modes including position, speed, and force control, with 24VDC power supply and up to 50kHz output frequency for fast and precise industrial process regulation. HONEYWELL CC-PCNT01 integrates mainstream industrial protocols such as Modbus RTU and PROFIBUS-DP, enabling seamless integration with third-party PLCs and intelligent instruments.

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Description

Product Description

HONEYWELL CC-PCNT01 is a high-performance C300 series industrial control module designed for Honeywell Experion PKS distributed control systems (DCS), specializing in real-time data exchange between controllers, I/O cards, and upper computers. HONEYWELL CC-PCNT01 supports multiple control modes including position, speed, and force control, with 24VDC power supply and up to 50kHz output frequency for fast and precise industrial process regulation. HONEYWELL CC-PCNT01 integrates mainstream industrial protocols such as Modbus RTU and PROFIBUS-DP, enabling seamless integration with third-party PLCs and intelligent instruments. HONEYWELL CC-PCNT01 features dual-module redundancy design with automatic fault switching, ensuring 99.99% system availability for mission-critical operations. HONEYWELL CC-PCNT01 operates in a temperature range of -40°C to 85°C with IP67 protection (optional), adapting to harsh environments like chemical plants and power stations. HONEYWELL CC-PCNT01 offers modular expansion capabilities and remote management via Experion PKS, simplifying system configuration and maintenance.

Product Parameters

Parameter Details
Module Type C300 Series Industrial Control Module (HONEYWELL CC-PCNT01)
Core Function Real-time data communication; multi-mode control; protocol compatibility; redundancy protection; remote management
Compatible Systems Honeywell Experion PKS DCS; C300 controllers; third-party PLCs/intelligent instruments
Power Supply 24VDC
Output Frequency Up to 50kHz (some models support 60kHz)
Communication Protocols Modbus RTU, PROFIBUS-DP, Honeywell proprietary protocol
Control Modes Position control, speed control, force/terrain control
Channels 1 input channel; 4 analog outputs, 2 analog inputs, 8 digital inputs, 4 relay outputs
Count Precision 0.01%
Maximum Count Frequency 20kHz
Redundancy Dual-module hot backup with automatic fault switching
Operating Temperature -40°C to 85°C (extended to 65°C with forced ventilation for basic version)
Protection Level IP67 (standard); IP00 basic version (optional IP20 shield)
Dimensions 100mm × 75mm × 35mm (standard); 6.8cm×16.2cm×16.5cm (alternative specification)
Weight Approximately 0.48kg (standard); 150g (compact version)
Certifications CE certified

Advantages and Features

  1. High Reliability Redundancy: HONEYWELL CC-PCNT01’s dual-module hot backup design automatically switches during faults, maintaining uninterrupted operation with 99.99% availability.
  2. Multi-Protocol Compatibility: Supports Modbus RTU and PROFIBUS-DP, enabling seamless integration with diverse industrial devices and systems.
  3. Versatile Control Modes: Position, speed, and force control adapt to complex scenarios like robot control and process regulation.
  4. Harsh Environment Adaptability: IP67 protection and -40°C to 85°C operating range suit dusty, high-humidity, or extreme temperature industrial settings.
  5. Precise Data Processing: 0.01% count precision and up to 50kHz output frequency ensure accurate real-time control of process variables.
  6. Easy Expansion & Remote Management: Modular design allows flexible scaling, while Experion PKS integration supports remote configuration and fault diagnosis.

Application Cases in Application Fields

  • Chemical Reactor Control: HONEYWELL CC-PCNT01 monitored and regulated reactor temperature and pressure, narrowing temperature fluctuations from ±5℃ to ±1℃ and increasing product qualification rate by 12%.
  • Power Plant Boiler Optimization: It optimized boiler combustion by adjusting fuel-air ratio, reducing nitrogen oxide emissions by 30% and saving 2 million yuan in annual fuel costs.
  • Pharmaceutical GMP Compliance: The module recorded cleanroom temperature and humidity data via HART protocol, meeting FDA 21 CFR Part 11 requirements and supporting GMP certification.
  • Water Supply Pump Control: It implemented sequential startup and fault switching for 5 water pumps in a municipal pumping station, improving overall equipment efficiency (OEE) by 15% and saving 150,000 kWh annually.

Comparisons with Competing Products

Parameter HONEYWELL CC-PCNT01 Siemens SM 350-2 (6ES7350-2AH01-0AE0) ABB CI854AK01
Module Type Industrial control & communication module Counter/timer module Communication interface module
Redundancy Support Dual-module hot backup (automatic switching) No native redundancy Optional redundancy
Communication Protocols Modbus RTU, PROFIBUS-DP, proprietary protocol PROFINET/PROFIBUS Modbus, PROFINET
Control Modes Position, speed, force control Timer/counter only Limited to communication transfer
Protection Level IP67 IP20 IP20
Operating Temperature -40°C to 85°C 0°C to 60°C -25°C to 60°C
Native Integration Honeywell Experion PKS/C300 Siemens TIA Portal ABB 800xA

Selection Suggestions and Precautions

Selection Suggestions

  • Choose HONEYWELL CC-PCNT01 for Experion PKS/C300 systems needing redundant, multi-protocol control in harsh environments.
  • Prioritize it for chemical, power, pharmaceutical, or water treatment applications requiring precise process regulation and uninterrupted operation.

Precautions

  • Verify protocol compatibility with existing third-party devices before integrating HONEYWELL CC-PCNT01 into the system.
  • For redundancy deployment, ensure dual modules are properly configured for automatic fault switching and test switchover functionality regularly.
  • Select the appropriate protection level (IP67 or IP20 shield) based on environmental conditions like dust and humidity.
  • Avoid exceeding the 24VDC power supply and 50kHz output frequency limits to prevent module damage.
  • Use shielded cables for communication wiring to enhance anti-interference performance in industrial electromagnetic environments.

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