HONEYWELL CC-IP0101 51410056-175

Description

The HONEYWELL CC-IP0101 51410056-175 is a high-performance ControlNet communication interface module designed for Honeywell’s Experion PKS distributed control system. This critical gateway module enables seamless integration of ControlNet-based field devices and remote I/O networks into the Experion PKS environment, providing deterministic, high-speed data exchange for time-critical process control applications. The HONEYWELL CC-IP0101 51410056-175 represents an essential infrastructure component for facilities operating hybrid control architectures combining Honeywell DCS with Rockwell Automation ControlNet field networks.

Product Overview and Description

The HONEYWELL CC-IP0101 51410056-175 functions as a ControlNet scanner/adapter interface, translating between Honeywell’s C200/300 series controller backplane and the ControlNet fieldbus protocol. This module supports both scheduled (deterministic) and unscheduled messaging, enabling simultaneous real-time I/O control and data acquisition. The HONEYWELL CC-IP0101 51410056-175 incorporates redundant ControlNet channels supporting media redundancy and automatic network reconfiguration. Designed for continuous operation in demanding process environments, the module features extended temperature rating, conformal coating for corrosive atmosphere resistance, and comprehensive LED diagnostics for rapid troubleshooting. Front-accessible status indicators provide immediate visibility into module health, network status, and communication activity.

Key Parameters and Specifications

• Network Protocol: ControlNet, conforming to CIP (Common Industrial Protocol).
• Host Interface: Honeywell C200/C300 series I/O backplane.
• Transmission Rate: 5 Mbps deterministic, ControlNet specification compliant.
• Redundancy: Dual ControlNet channels with automatic failover.
• Node Support: Up to 99 ControlNet nodes per channel.
• Connection Capacity: 256 total I/O connections, 4096 bytes input, 4096 bytes output.
• Update Rate: Software-configurable from 5 ms to 100 ms scheduled updates.
• Diagnostics: Module status, network status, channel activity, redundancy status LEDs.
• Isolation: 1500 VDC optical isolation between ControlNet interface and backplane.
• Connectors: BNC coaxial connectors for ControlNet media, 96-pin DIN for backplane.
• Power Consumption: 1.2 A from +5 VDC, 200 mA from +24 VDC.
• Certifications: CE, UL, CSA, ATEX Zone 2, ControlNet International conformance tested.
• Firmware: Flash-upgradeable via ControlNet or serial interface.

Advantages and Functional Benefits

The HONEYWELL CC-IP0101 51410056-175 delivers significant operational advantages for hybrid control architectures:

1. Deterministic Performance: Guaranteed 5 ms network update rate supports high-speed regulatory control and interlocking applications requiring predictable response times.
2. Seamless Integration: Native Experion PKS engineering tools provide direct configuration and diagnostic visibility, eliminating requirement for separate Rockwell programming software.
3. Media Redundancy: Dual coaxial channels with automatic switchover within one network cycle provide fault-tolerant communication essential for critical process units.
4. Legacy Preservation: Enables continued utilization of existing ControlNet infrastructure, avoiding multi-million dollar field wiring replacement costs.
5. Time Synchronization: Supports IEEE 1588 precision time protocol for coordinated time-stamping across ControlNet devices and Experion history.

Application Fields and Use Cases

The HONEYWELL CC-IP0101 51410056-175 is extensively deployed in industries where ControlNet infrastructure coexists with Honeywell DCS:

• Oil Sands Extraction: Connects Experion PKS with ControlNet-based conveyor protection systems and slurry pump drives.
• Automotive Manufacturing: Integrates paint shop HVAC controls with Experion building management systems.
• Mining: Links Honeywell DCS to ControlNet-based hoist controls and crusher monitoring systems.
• Food & Beverage: Interfaces Experion batch control with ControlNet-enabled packaging line equipment.
• Water/Wastewater: Connects Honeywell SCADA systems to ControlNet-based pump station controllers.

Competitor Comparison

The HONEYWELL CC-IP0101 51410056-175 occupies a unique niche as a Honeywell-proprietary ControlNet interface. Rockwell Automation 1756-CNBR ControlNet bridges provide scanner functionality but cannot communicate directly with Honeywell C300 controllers without extensive custom programming and protocol conversion. Softing CN-6520 gateways require standalone DIN-rail mounting and separate power supplies, lacking the HONEYWELL CC-IP0101 51410056-175‘s integrated backplane connectivity and Experion diagnostic integration. Hilscher NFD-300 offers ControlNet slave capability only, insufficient for master scanner requirements. The HONEYWELL CC-IP0101 51410056-175 remains the only solution providing native Experion engineering environment integration, reducing configuration time by approximately 70% compared to generic gateway alternatives. While EtherNet/IP increasingly displaces ControlNet in new installations, the HONEYWELL CC-IP0101 51410056-175 remains essential for sustaining the extensive ControlNet installed base exceeding 2 million nodes globally.

Selection Recommendations and Precautions

• Firmware Compatibility: The HONEYWELL CC-IP0101 51410056-175 requires firmware revision R120.1 or greater for Experion PKS Release 520 compatibility. Earlier firmware versions exhibit communication timeouts with ControlNet revision 11 devices.
• Coaxial Cable Verification: Only use RG-6/U coaxial cable with 75Ω impedance; RG-59/U cable increases signal attenuation and reduces maximum segment length by approximately 60%. The HONEYWELL CC-IP0101 51410056-175 transmits at -3 dBm minimum; excessive attenuation prevents reliable node communication.
• Network Termination: ControlNet segments require 75Ω terminating resistors at both physical ends; the HONEYWELL CC-IP0101 51410056-175 does not include integrated termination. Missing or incorrect termination causes network reflections and intermittent node failures.
• Node Address Configuration: Each HONEYWELL CC-IP0101 51410056-175 requires unique node address (1-99) set via rotary switches; duplicate addresses cause unpredictable network behavior and communication loss with both modules.
• Redundancy Configuration: Redundant HONEYWELL CC-IP0101 51410056-175 installations require identical firmware revisions and network parameters; mismatched configurations may cause failover failures during actual network events.
• Scheduled vs. Unscheduled Traffic: Allocate scheduled I/O connections only for time-critical data; excessive scheduled connections consume network bandwidth and increase worst-case scheduled update times. The HONEYWELL CC-IP0101 51410056-175 supports 256 connections maximum.
• Environmental Limits: Standard variant rated 0-60°C; ATEX Zone 2 certified variant rated -20°C to +70°C. Verify actual installation temperature does not exceed specifications; the HONEYWELL CC-IP0101 51410056-175 relies on convection cooling and cannot tolerate restricted airflow.
• Spare Parts Strategy: The HONEYWELL CC-IP0101 51410056-175 remains in active production but manufacturing lead times currently extend to 18-22 weeks. Maintain minimum 15% spares inventory relative to installed count for critical process applications.

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