Description
Product Description
HONEYWELL CC-IP0101 is an Industrial Processor (IP) module for the Honeywell Experion Process Knowledge System (PKS), specifically part of the C Series hardware family. This module is not a peripheral I/O card but the central processing unit for a C200 Controllers. The primary function of the HONEYWELL CC-IP0101 is to execute the regulatory and logic control strategies configured in the Control Builder engineering software. It manages communication with its associated I/O modules (over the C-Series bus), performs control calculations, handles peer-to-peer communication with other controllers, and interfaces with the Experion enterprise network. The CC-IP0101 is the computational core that determines the performance, capacity, and capabilities of a control loop. For system engineers, selecting and maintaining the correct processor, such as the HONEYWELL CC-IP0101, is fundamental to the reliability and scalability of the entire DCS.
Product Parameters / Technical Specifications
- Manufacturer: Honeywell
- System: Experion PKS (C Series Hardware)
- Functional Designation: Industrial Processor Module for C200 Controller
- Processor: Dedicated real-time processor for deterministic control execution.
- Memory: Contains both volatile (for running logic) and non-volatile (for storing application and firmware) memory.
- Communication Ports:
- C-Series I/O Bus: For connecting to local or remote I/O carrier modules (e.g., CC-PCF901).
- FTE/FTEb Ports: Fault Tolerant Ethernet ports for high-availability connection to the Experion control network, other controllers, and stations.
- Serial Port(s): For legacy device integration or service access.
- Control Capacity: Capable of handling a defined number of function blocks, I/O points, and peer data exchanges, as specified in its performance profile.
- Redundancy: Designed to operate in a redundant (paired) configuration for high-availability applications. A pair of CC-IP0101 modules can be synchronized for bumpless failover.
- Configuration: Programmed exclusively with Honeywell’s Control Builder software. The application is stored in non-volatile memory.
Advantages and Key Features
- Deterministic, High-Performance Control: Engineered for the precise, repeatable execution of complex regulatory and logic control strategies essential for continuous process industries.
- Seamless Experion Integration: As the native controller for Experion PKS, the HONEYWELL CC-IP0101 provides flawless integration with the system’s HMI, historian, asset management, and advanced applications.
- Fault Tolerant Architecture: The built-in support for redundant pairing and connection to the Fault Tolerant Ethernet (FTE) network ensures exceptional system availability, critical for 24/7 operations.
- Scalable Performance: Offers a known and reliable performance envelope, allowing engineers to confidently design and size control applications knowing the CC-IP0101‘s capabilities.
- Robust and Reliable Design: Built for long-term operation in the demanding environmental conditions of industrial control rooms.
- Comprehensive Diagnostics: Provides detailed diagnostic information accessible through Control Builder and the Experion operator interface, aiding in rapid troubleshooting.
Application Cases in Industry
- Process Unit Control: Serves as the primary controller for a distillation column, reactor, or boiler in a refinery, chemical, or petrochemical plant.
- Compressor and Turbine Control: Used in complex anti-surge and performance control applications for large rotating equipment.
- Batch Process Management: Executes sequential and regulatory control for pharmaceutical batch reactors or food & beverage processing units.
- Plant-Wide Utility Control: Manages large utility systems such as steam generation, cooling water networks, or electrical distribution.
Comparison with Competing Products
| Feature | HONEYWELL CC-IP0101 (Experion C200 Controller) | Standard Industrial PLC (e.g., Siemens S7-1500) |
|---|---|---|
| System Architecture | Integrated DCS Controller: Part of a unified system with pre-engineered integration between controller, HMI, historian, and engineering tools. | Standalone Logic Solver: Part of a modular system where integration with SCADA/HMI requires additional engineering and configuration. |
| Engineering Environment | Unified Control Builder: A single, integrated tool for hardware configuration, control strategy programming, and HMI faceplate development. | Separated Tools: Typically requires different software for hardware config, logic programming, and HMI development, though modern suites are improving integration. |
| Focus & Optimization | Optimized for Complex Process Control: Excels at regulatory control, advanced process control (APC), and handling large numbers of analog loops and interlock. | Optimized for Speed & Discrete Logic: Excels at high-speed discrete logic, motion control, and machine automation. |
| Native Redundancy & Networking | Built-in High-Availability Features: Redundancy and fault-tolerant networks are core, standardized features of the platform. | Add-on/Configurable Features: High availability often requires specific hardware modules and additional configuration. |
Selection Suggestions and Precautions
- Verify System Compatibility and Series: The HONEYWELL CC-IP0101 is specific to the C Series hardware. Confirm it is compatible with your existing system’s series and firmware revision. Using an incompatible processor can cause system failures.
- Application Capacity Planning: Before selecting or replacing this module, ensure your control application (number of blocks, I/O points) does not exceed the performance capacity of the CC-IP0101. Check the controller utilization in Control Builder.
- Firmware Version Management: The processor’s firmware version must be compatible with the version of Control Builder and the firmware on all connected I/O and communication modules. Mismatched firmware is a common source of issues.
- Redundancy Configuration: If used in a redundant pair, both CC-IP0101 modules must be identical (same hardware series and firmware). Follow Honeywell’s precise procedures for installing and synchronizing redundant controllers.
- Application Backup is Critical: Always have a current, verified backup of the controller’s application from Control Builder before performing any maintenance, replacement, or firmware update. The application is stored on the module.
- Sourcing from Authorized Honeywell Channels: This is the brain of your control loop. Purchase the CC-IP0101 only from Honeywell or authorized distributors to guarantee authenticity, correct firmware, and full technical support. Counterfeit or used modules pose a significant risk to plant operations.

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