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GE IS415UCVHH1A

Product Advantages and Key Features

Compared to other industrial power modules, GE IS415UCVHH1A offers unique advantages that set it apart:

1. Wide Input Voltage Range + High Output Stability for Complex Industrial Scenarios

The 18–72V DC wide input range handles voltage variations caused by battery charging/discharging or grid fluctuations in industrial settings. Meanwhile, the 24V DC ±0.5% output precision directly powers sensitive devices like Mark VIe controllers and turbine position sensors (1μm resolution), avoiding control accuracy degradation due to voltage drift. For example, in a hydropower station, when the backup battery voltage drops from 24V to 18V, GE IS415UCVHH1A still maintains a stable 24V output, ensuring the speed regulation system operates without interruption.

2. Comprehensive Protection Mechanisms + High Reliability to Reduce Fault Risks

The module integrates four layers of protection (short-circuit, overload, over-temperature, and reverse polarity) and supports automatic recovery after protection triggers (e.g., no manual reset required after a short circuit is resolved), reducing maintenance costs. In an oil and gas compressor station, if a downstream sensor line accidentally shorts, GE IS415UCVHH1A immediately limits current to 15A and maintains this state—protecting the module itself while preventing the entire power chain from shutting down, which would otherwise halt oil and gas transmission.
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Description

1. Product Overview: GE IS415UCVHH1A

First and foremost, GE IS415UCVHH1A is an industrial-grade DC/DC voltage control module specifically designed by General Electric (GE) for the GE Mark VIe automation system. Its core function is to convert unstable input DC voltage into a stable 24V DC output, providing reliable power for sensitive electronic components in the system—such as controllers, sensors, and interface modules. This component is critical in industries with strict requirements for power stability and fault tolerance (e.g., thermal power plants, hydropower stations, oil and gas complexes), as it shields equipment from voltage surges and fluctuations, ensuring uninterrupted operation of automated systems.
GE IS415UCVHH1A is typically integrated with complementary GE modules to form a complete power solution. For instance, it works with the GE IS410PWRH1A main power supply module to build a power chain and collaborates with the GE IS410TRLYS1B relay module for fault protection linkage. Detailed technical documents, installation guides, and procurement information for GE IS415UCVHH1A can be accessed via the official link: [Official Technical Support Page for GE IS415UCVHH1A](Replace with actual link). Whether for upgrading power modules in aging Mark VIe systems or selecting components for new projects, GE IS415UCVHH1A complies with international standards (IEC 61000-6-4 for EMI immunity and EN 60950 for safety), making it a preferred choice for industrial power supply solutions.

2. Core Technical Specifications

The technical parameters of GE IS415UCVHH1A are optimized around two core goals: “stable power supply” and “industrial adaptability.” Key specifications include:

Voltage Conversion Performance

  • Input Voltage Range: 18V DC – 72V DC (covers voltage fluctuations from common industrial battery packs, such as 24V or 48V).
  • Output Voltage: 24V DC ±0.5% (voltage stability ≤0.1% under varying loads, preventing malfunctions in sensitive components due to voltage drift).
  • Output Current: 10A (rated) / 15A (short-term peak, up to 10 seconds) – sufficient to power 10–12 low-power modules simultaneously.
  • Maximum Output Power: 240W (24V DC × 10A) – matches the power demands of most components in the Mark VIe system.

Efficiency and Anti-Interference Capability

  • Conversion Efficiency: ≥92% (at 50%–100% load) – low energy loss minimizes self-heating of the module.
  • Output Ripple: ≤50mVpp (far below the industry average of 80mVpp), avoiding interference with sensor signal acquisition.
  • Electrical Isolation: Isolation voltage between input and output ≥2kV AC (for 1 minute) – prevents current crosstalk between circuits.

Reliability and Environmental Adaptability

  • Operating Temperature: -25°C to +70°C (tolerates extreme environments, such as high temperatures in thermal power plant turbine halls or low temperatures in outdoor settings).
  • Protection Functions:
    • Short-circuit protection (automatic recovery after fault resolution).
    • Overload protection (current limiting to 15A).
    • Over-temperature protection (shutdown at +85°C, restart when cooled to +70°C).
    • Reverse polarity protection (prevents damage from incorrect positive/negative wiring).
  • Mean Time Between Failures (MTBF): ≥5,000,000 hours (backed by GE’s industrial-grade component selection and structural design).

Mechanical Dimensions

  • Size: 120mm × 160mm × 40mm (compact design, compatible with standard DIN rail mounting in Mark VIe cabinets).
  • Weight: Approximately 300g – easy to install in space-constrained control cabinets.

3. Product Advantages and Key Features

Compared to other industrial power modules, GE IS415UCVHH1A offers unique advantages that set it apart:

1. Wide Input Voltage Range + High Output Stability for Complex Industrial Scenarios

The 18–72V DC wide input range handles voltage variations caused by battery charging/discharging or grid fluctuations in industrial settings. Meanwhile, the 24V DC ±0.5% output precision directly powers sensitive devices like Mark VIe controllers and turbine position sensors (1μm resolution), avoiding control accuracy degradation due to voltage drift. For example, in a hydropower station, when the backup battery voltage drops from 24V to 18V, GE IS415UCVHH1A still maintains a stable 24V output, ensuring the speed regulation system operates without interruption.

2. Comprehensive Protection Mechanisms + High Reliability to Reduce Fault Risks

The module integrates four layers of protection (short-circuit, overload, over-temperature, and reverse polarity) and supports automatic recovery after protection triggers (e.g., no manual reset required after a short circuit is resolved), reducing maintenance costs. In an oil and gas compressor station, if a downstream sensor line accidentally shorts, GE IS415UCVHH1A immediately limits current to 15A and maintains this state—protecting the module itself while preventing the entire power chain from shutting down, which would otherwise halt oil and gas transmission.

3. Deep Compatibility with GE Mark VIe Systems for Plug-and-Play Operation

As an original equipment manufacturer (OEM) module for the Mark VIe system, GE IS415UCVHH1A requires no additional driver configuration or parameter tuning. Once connected, it automatically communicates with the controller and uploads real-time status data (e.g., output voltage, current, module temperature). Unlike third-party modules, it fully aligns with Mark VIe’s fault diagnosis logic. For instance, when the module temperature approaches +85°C, it sends an early warning to the controller, allowing maintenance personnel to address heat dissipation issues promptly.

4. Low Ripple + High Isolation to Avoid Signal Interference

The ≤50mVpp output ripple prevents interference with analog sensors (e.g., pressure or temperature sensors), ensuring accurate data collection. The 2kV AC input/output isolation blocks ground loops between circuits, avoiding module malfunctions caused by grid interference. In a thermal power unit, this anti-interference capability keeps boiler water level sensor signals stable, preventing safety incidents due to misaligned water level control.

4. Typical Application Scenarios

As a core power component of the Mark VIe system, GE IS415UCVHH1A is widely used in the following fields:

Thermal Power Plants: Power Supply for Turbine Control Systems

In 300MW–1000MW thermal power units, GE IS415UCVHH1A powers Mark VIe turbine controllers, fuel valve position sensors, and exhaust temperature sensors. For example, in a GE Frame 9FA gas turbine system at a power plant, two GE IS415UCVHH1A modules operate in parallel (redundant design) to supply 24V stable power to 8 turbine blade position sensors and 4 fuel adjustment modules, ensuring turbine speed control accuracy within ±1rpm.

Hydropower Stations: Power Supply for Governor and Excitation Systems

Hydropower station governors and excitation controllers demand high power stability. GE IS415UCVHH1A directly powers these devices while withstanding the humid, dusty environment of hydropower plant workshops. At a large hydropower station, the module supplies power to 6 displacement sensors and 2 PLC modules in the governor system. Even during backup power fluctuations in flood seasons, it maintains normal water turbine opening control, preventing fluctuations in unit output.

Oil and Gas Industry: Power Supply for Compressor and Pipeline Control Systems

In compressor stations of long-distance oil and gas pipelines, GE IS415UCVHH1A powers pressure transmitters, emergency shutdown valve controllers, and flame detection sensors. Its -25°C to +70°C operating temperature range adapts to low-temperature outdoor environments of northern winter compressor stations, while its anti-EMI capability ensures emergency shutdown valves act quickly in critical situations.

5. Comparison with Competing Products

A comparison of GE IS415UCVHH1A with two mainstream industrial power modules—Siemens SITOP PSU100C and ABB CP-E 24/10—highlights its advantages:
Comparison Criterion GE IS415UCVHH1A Siemens SITOP PSU100C ABB CP-E 24/10
Input Voltage Range 18–72V DC 19–72V DC 20–60V DC (Narrower range)
Output Voltage Accuracy 24V DC ±0.5% 24V DC ±1% (Lower accuracy) 24V DC ±0.8%
Output Ripple (pp) ≤50mV ≤80mV (Higher interference) ≤60mV
Conversion Efficiency ≥92% ≥89% (Higher energy loss) ≥90%
Input/Output Isolation ≥2kV AC ≥1.5kV AC ≥2kV AC
Compatibility with GE Systems OEM plug-and-play Requires extra debugging No native compatibility
MTBF ≥5,000,000 hours ≥4,500,000 hours ≥4,800,000 hours
The comparison shows GE IS415UCVHH1A outperforms competitors in input range, output accuracy, anti-interference capability, and compatibility with Mark VIe systems. It is particularly suitable for energy and oil/gas applications where high power reliability is critical.

6. Selection Recommendations and Precautions

Selection Recommendations

  • Prioritize Compatibility with GE Mark VIe Systems: If the on-site system uses a GE Mark VIe controller (e.g., IC698CPE030), GE IS415UCVHH1A is the first choice to avoid compatibility issues with third-party modules.
  • Calculate Total Load Current: Ensure the total current of powered devices (controllers, sensors, modules) does not exceed the module’s rated 10A. For example, if 8 sensors consume 0.5A each and a controller consumes 2A, the total current (6A) is well below 10A—making the module suitable. For loads exceeding 10A, use multiple GE IS415UCVHH1A modules in parallel.
  • Redundant Configuration for Critical Environments: In key scenarios (e.g., nuclear power plants, large thermal power units), use two GE IS415UCVHH1A modules in a redundant setup (one main, one backup) to avoid system shutdown if a single module fails.

Precautions

  • Follow Installation Guidelines Strictly: Use DIN rail mounting and reserve at least 5cm of heat dissipation space around the module. Avoid installing it near heat-generating components (e.g., contactors, frequency converters).
  • Verify Wiring Polarity: Distinguish between positive and negative terminals for both input and output. Reverse polarity triggers protection, but frequent reverse connections may damage internal components.
  • Regularly Monitor Status: Use the Mark VIe system to check the module’s output voltage, current, and temperature monthly. If voltage deviation exceeds ±1% or temperature consistently exceeds +65°C, investigate load or heat dissipation issues immediately.
  • Use Only Genuine GE Accessories: Replace modules with genuine GE IS415UCVHH1A units. Counterfeit modules, though cheaper, lack overload and over-temperature protection and may damage Mark VIe controllers, leading to greater losses.

IS415UCVHH1A

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