GE DS200TCQAG1AFD

GE DS200TCQAG1AFD is a high-precision thermocouple input module designed for GE Mark V and Mark VI turbine control systems, engineered to acquire and process temperature data from thermocouple sensors in power generation, oil & gas, and industrial turbine applications. GE DS200TCQAG1AFD features 16 thermocouple channels with built-in cold-junction compensation, linearization, and noise filtering, ensuring accurate temperature measurements (-200°C to +1800°C) for critical turbine components like exhaust manifolds, bearings, and combustion chambers. GE DS200TCQAG1AFD communicates seamlessly with the GE Genius Bus, transmitting real-time temperature data to turbine controllers and HMIs for monitoring and control. Additionally, GE DS200TCQAG1AFD includes diagnostic capabilities (sensor fault detection, open-circuit alerts) and a ruggedized rack-mount design, making it a core component of reliable turbine temperature monitoring systems. As a key thermocouple input module in GE’s Mark V/VI portfolio, GE DS200TCQAG1AFD combines precision sensing, system integration, and durability for mission-critical temperature data acquisition.

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Description

Product Description

GE DS200TCQAG1AFD is a high-precision thermocouple input module designed for GE Mark V and Mark VI turbine control systems, engineered to acquire and process temperature data from thermocouple sensors in power generation, oil & gas, and industrial turbine applications. GE DS200TCQAG1AFD features 16 thermocouple channels with built-in cold-junction compensation, linearization, and noise filtering, ensuring accurate temperature measurements (-200°C to +1800°C) for critical turbine components like exhaust manifolds, bearings, and combustion chambers. GE DS200TCQAG1AFD communicates seamlessly with the GE Genius Bus, transmitting real-time temperature data to turbine controllers and HMIs for monitoring and control. Additionally, GE DS200TCQAG1AFD includes diagnostic capabilities (sensor fault detection, open-circuit alerts) and a ruggedized rack-mount design, making it a core component of reliable turbine temperature monitoring systems. As a key thermocouple input module in GE’s Mark V/VI portfolio, GE DS200TCQAG1AFD combines precision sensing, system integration, and durability for mission-critical temperature data acquisition.

Product Parameters

  • Brand/Model: GE DS200TCQAG1AFD
  • Core Thermocouple Input Parameters
    • Number of Channels: 16 differential thermocouple inputs
    • Supported Thermocouple Types: J, K, T, E, R, S, B, N
    • Temperature Range: -200°C to +1800°C (varies by thermocouple type)
    • Accuracy: ±0.1°C (0°C to +1000°C), ±0.2% of reading (outside 0°C–1000°C)
    • Resolution: 0.01°C
    • Signal Conditioning: Cold-junction compensation (±0.5°C accuracy), 50/60Hz noise rejection, linearization
  • System & Communication Parameters
    • Compatible Systems: GE Mark V/VI Turbine Control Systems, DS200SBCAG1A bus controller, DS200PANAH1A operator panels
    • Communication Interface: GE Genius Bus (1 Mbps)
    • Diagnostic Functions: Open-circuit detection, short-circuit detection, thermocouple type mismatch alerts, LED status indicators per channel
    • Configuration: GE CIMPLICITY Machine Edition (thermocouple type, alarm setpoints)
  • Environmental & Physical Parameters
    • Operating Temperature: -40°C ~ +85°C
    • Storage Temperature: -55°C ~ +125°C
    • Vibration Resistance: 10g (5-2000Hz, IEC 60068-2-6)
    • Shock Resistance: 50g (11ms half-sine wave, IEC 60068-2-27)
    • Protection Grade: IP20 (rack-mount)
    • Dimensions: 150mm (W) × 200mm (H) × 50mm (D) (Mark V/VI chassis-compatible)
    • Power Supply: 24V DC (18-30V range, redundant input support)

Advantages & Features

  1. High-Precision Temperature SensingGE DS200TCQAG1AFD delivers ±0.1°C accuracy in critical temperature ranges, ensuring reliable data for turbine performance optimization and safety monitoring.
  2. Multi-Type Thermocouple Support: Compatibility with 8 thermocouple types allows integration with diverse temperature sensors across turbine systems, eliminating the need for multiple specialized input modules.
  3. Advanced Diagnostics: Real-time fault detection (open circuits, short circuits) enables proactive maintenance of thermocouple sensors, reducing unplanned downtime from failed temperature measurements.
  4. Seamless Genius Bus Integration: Direct communication with the GE Genius Bus ensures temperature data is instantly available to turbine control logic, enabling rapid responses to temperature anomalies (e.g., overheating bearings).

Application Fields & Cases

  1. Gas Turbine Exhaust Temperature Monitoring: A combined-cycle power plant deployed GE DS200TCQAG1AFD modules to measure exhaust manifold temperatures (Type K thermocouples) in 9FA gas turbines. The module’s high accuracy and cold-junction compensation ensured precise temperature readings, enabling optimal combustion tuning and reducing NOx emissions by 4%.
  2. Offshore Compressor Turbine Bearing Sensing: An offshore oil platform used GE DS200TCQAG1AFD to monitor bearing temperatures (Type J thermocouples) in gas turbine-driven compressors. Open-circuit detection alerts allowed maintenance teams to replace faulty sensors before bearing damage occurred, avoiding costly compressor shutdowns.
  3. Industrial Steam Turbine Stator Temperature Acquisition: A pulp mill integrated GE DS200TCQAG1AFD into its Mark V system to measure stator winding temperatures (Type R thermocouples) in steam turbines. The module’s linearization and noise rejection features provided stable data, enabling predictive maintenance of stator insulation.

Competitor Comparison

Comparison Dimension GE DS200TCQAG1AFD Competitor 1 (Siemens SIMATIC S7-400 SM 331) Competitor 2 (Allen-Bradley 1756-IT6I)
Number of Channels 16 8 6
Thermocouple Type Support 8 types (J/K/T/E/R/S/B/N) 6 types (J/K/T/E/R/S) 7 types (J/K/T/E/R/S/B)
Turbine Compatibility GE Mark V/VI None None
Accuracy (0°C–1000°C) ±0.1°C ±0.2°C ±0.15°C
Core Advantages Turbine-optimized, 16 channels Siemens TIA integration Allen-Bradley ControlLogix compatibility

Selection Suggestions & Precautions

  1. Selection SuggestionsGE DS200TCQAG1AFD is ideal for GE Mark V/VI turbine control system users needing high-channel-count, high-precision thermocouple input (e.g., power generation, offshore oil & gas). For low-channel applications, choose the GE DS200TCQAG1BFD (8 channels); for non-GE systems, select Siemens SM 331 or Allen-Bradley 1756-IT6I.
  2. Precautions:
    • Configure thermocouple types correctly in GE CIMPLICITY to ensure accurate linearization and cold-junction compensation—mismatched types will cause measurement errors.
    • Use shielded twisted-pair cables for thermocouple wiring and ground shields at the module end only to eliminate ground loops and electromagnetic interference (EMI).
    • Calibrate the module annually (per GE guidelines) using a precision temperature calibrator to maintain accuracy over time.
    • Set alarm thresholds for critical temperatures (e.g., bearing overheating) to trigger early warnings and prevent turbine damage.
    • Replace thermocouple sensors with GE-certified components to ensure compatibility and measurement reliability.

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