FOXBORO P0904HA

FOXBORO P0904HA is a high-reliability power supply module designed for Foxboro I/A Series Distributed Control Systems (DCS), engineered to deliver stable, redundant power to FCP controllers, FBM I/O modules, and other critical DCS components in industrial applications such as refineries, chemical plants, and power generation facilities. FOXBORO P0904HA provides a regulated 24V DC output with a wide-range 85-264V AC input (or 120-375V DC input), ensuring compatibility with global power grids and uninterrupted operation during voltage fluctuations. FOXBORO P0904HA supports 1+1 redundant configuration, with automatic load sharing and failover capabilities to eliminate single points of failure in power delivery. Additionally, FOXBORO P0904HA incorporates advanced diagnostic features (overvoltage/overcurrent alerts, temperature monitoring) and a compact, rack-mount design, making it a core component of robust DCS power architectures. As a key power supply module in Foxboro’s I/A Series portfolio, FOXBORO P0904HA combines reliability, flexibility, and diagnostic visibility to safeguard critical industrial control systems.

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Description

Product Description

FOXBORO P0904HA is a high-reliability power supply module designed for Foxboro I/A Series Distributed Control Systems (DCS), engineered to deliver stable, redundant power to FCP controllers, FBM I/O modules, and other critical DCS components in industrial applications such as refineries, chemical plants, and power generation facilities. FOXBORO P0904HA provides a regulated 24V DC output with a wide-range 85-264V AC input (or 120-375V DC input), ensuring compatibility with global power grids and uninterrupted operation during voltage fluctuations. FOXBORO P0904HA supports 1+1 redundant configuration, with automatic load sharing and failover capabilities to eliminate single points of failure in power delivery. Additionally, FOXBORO P0904HA incorporates advanced diagnostic features (overvoltage/overcurrent alerts, temperature monitoring) and a compact, rack-mount design, making it a core component of robust DCS power architectures. As a key power supply module in Foxboro’s I/A Series portfolio, FOXBORO P0904HA combines reliability, flexibility, and diagnostic visibility to safeguard critical industrial control systems.

Product Parameters

  • Brand/Model: FOXBORO P0904HA
  • Core Power Supply Parameters
    • Input Voltage:
      • AC: 85-264V AC (50/60Hz, single-phase)
      • DC: 120-375V DC (optional)
    • Output Voltage: 24V DC (regulated, ±1% accuracy)
    • Output Current: 10A continuous (240W power rating)
    • Efficiency: > 90% (full load)
    • Ripple & Noise: < 50mV p-p (24V output)
  • Redundancy & Protection Parameters
    • Redundancy Support: 1+1 redundant configuration (automatic load sharing, < 5ms failover)
    • Protection Features: Overvoltage protection (28V DC cutoff), overcurrent protection (12A cutoff), short-circuit protection, thermal shutdown
    • Diagnostic Outputs: Digital status signals (OK/FAULT), LED indicators (Power/OK/Fault), remote monitoring via DCS
  • Environmental & Physical Parameters
    • Operating Temperature: 0°C ~ +55°C
    • Storage Temperature: -25°C ~ +70°C
    • Vibration Resistance: 5g (10-2000Hz, IEC 60068-2-6)
    • Shock Resistance: 30g (11ms half-sine wave, IEC 60068-2-27)
    • Protection Grade: IP20 (rack-mount)
    • Dimensions: 48mm (W) × 175mm (H) × 300mm (D) (19-inch rack-compatible, 1U height)
    • Cooling: Forced-air cooling (internal fan, redundant fan option)

Advantages & Features

  1. Dual-Input FlexibilityFOXBORO P0904HA supports both AC (85-264V) and DC (120-375V) input, enabling deployment in diverse industrial environments with varying power infrastructure (e.g., AC mains, DC backup systems).
  2. 1+1 Redundant Capability: The module’s support for redundant configuration with automatic failover ensures uninterrupted power to critical DCS components, eliminating downtime risks from power supply failures.
  3. Comprehensive Protection: Built-in overvoltage, overcurrent, short-circuit, and thermal protection safeguards both the power supply and connected DCS hardware from damage caused by electrical faults.
  4. Advanced Diagnostics: Real-time status monitoring (LED indicators, digital signals) and remote DCS integration provide visibility into power supply health, enabling proactive maintenance and rapid fault resolution.

Application Fields & Cases

  1. Oil Refinery DCS Power System: A major oil refinery deployed FOXBORO P0904HA modules in 1+1 redundant configurations to power Foxboro FCP280 controllers and FBM I/O modules across its crude distillation unit. The dual-input capability allowed integration with both AC mains and DC UPS systems, ensuring power continuity during grid outages.
  2. Chemical Plant Safety System Power: A petrochemical facility used FOXBORO P0904HA to supply power to its SIL 3-certified emergency shutdown (ESD) system. Redundant configuration and overcurrent protection prevented power-related failures in the safety system, maintaining compliance with IEC 61508 standards.
  3. Power Generation Turbine Control Power: A combined-cycle power plant integrated FOXBORO P0904HA modules into its turbine control DCS, leveraging the module’s high efficiency and thermal protection to operate reliably in the high-temperature environment of the turbine hall. Remote diagnostics enabled plant operators to monitor power supply health without on-site inspections.

Competitor Comparison

Comparison Dimension FOXBORO P0904HA Competitor 1 (Emerson DeltaV Power Supply Module) Competitor 2 (Siemens S7 Power Supply Module)
Input Flexibility AC + DC AC only DC only
Redundancy Support 1+1 (automatic failover) 1+1 (manual switchover) 1+1 (automatic failover)
Output Current 10A (240W) 8A (192W) 10A (240W)
Diagnostic Features Digital status + remote monitoring LED only Digital status only
Core Advantages Dual input, advanced diagnostics DeltaV ecosystem integration Siemens PLC compatibility

Selection Suggestions & Precautions

  1. Selection SuggestionsFOXBORO P0904HA is ideal for Foxboro I/A Series DCS users needing a flexible, redundant power supply for critical control systems (e.g., refineries, chemical plants). For lower-power applications (< 120W), choose the FOXBORO P0904HB (5A output); for Emerson/Siemens systems, select their compatible power supply modules.
  2. Precautions:
    • Deploy the module in 1+1 redundant configuration for mission-critical applications to eliminate single points of failure in power delivery.
    • Ensure input voltage matches the module’s specifications (AC 85-264V or DC 120-375V) to avoid damage—never connect AC and DC inputs simultaneously.
    • Use only Foxboro-certified cabling and connectors for output wiring to maintain voltage regulation and prevent short circuits.
    • Replace internal fans every 3 years (per Foxboro recommendations) to ensure adequate cooling and prevent thermal shutdown in high-temperature environments.
    • Monitor diagnostic signals via the DCS to detect early signs of failure (e.g., rising temperature, voltage ripple) and schedule preventive maintenance.

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