Description
Product Description
Product Parameters
- Brand/Model: FOXBORO FCP280 RH924YA
- Core Processing Parameters
- Processor: Dual-core 1.5 GHz ruggedized industrial CPU (extended temperature range)
- Memory: 8 GB DDR4 RAM (non-expandable), 32 GB industrial-grade flash storage (shock-resistant)
- Control Execution Rate: 0.5ms (minimum logic scan time), 5ms (standard PID loop update)
- Supported I/O Capacity: Up to 2048 I/O points (via Foxboro FBM modules)
- Communication Protocols: Ethernet/IP, Modbus TCP/IP, Foundation Fieldbus H1, PROFIBUS DP, HART (all with surge protection)
- Redundancy & Reliability Parameters
- Redundancy: Hot standby (1:1) with automatic failover (< 50ms switchover time)
- Mean Time Between Failures (MTBF): > 300,000 hours (per Telcordia SR-332, harsh environment rating)
- Fault Detection: Built-in self-test (BIST), watchdog timer, hardware health monitoring (temperature/vibration)
- Power Supply: Redundant wide-range 12-48V DC input (surge-protected, -40°C to +85°C operational)
- Environmental & Physical Parameters
- Operating Temperature: -40°C ~ +75°C (extended extreme range)
- Storage Temperature: -55°C ~ +85°C
- Vibration Resistance: 15g (10-2000Hz, IEC 60068-2-6)
- Shock Resistance: 50g (11ms half-sine wave, IEC 60068-2-27)
- Protection Grade: IP30 (rack-mount, dust-resistant)
- Dimensions: 175mm (W) × 350mm (H) × 400mm (D) (19-inch rack-compatible, ruggedized chassis)
- Installation: 2U rack-mount (redundant configuration requires 4U, corrosion-resistant mounting hardware)
Advantages & Features
- Extreme Environment Ruggedization: FOXBORO FCP280 RH924YA operates in -40°C to +75°C temperatures, withstands 15g vibration and 50g shock, and features corrosion-resistant hardware—ideal for offshore platforms, arctic facilities, and desert industrial sites where standard controllers fail.
- Enhanced Processing Performance: The 1.5 GHz dual-core CPU and 0.5ms scan time enable ultra-fast execution of complex control strategies (e.g., real-time optimization, predictive maintenance algorithms) in time-critical harsh-environment applications.
- Uninterrupted Redundant Operation: Hot standby redundancy with < 50ms failover ensures continuous control even in remote locations with limited maintenance access, minimizing downtime risks in isolated industrial operations.
- Wide-Range Power & Surge Protection: 12-48V DC wide-range power input and surge-protected communication ports eliminate the need for external power conditioning, simplifying installation in remote sites with unstable power grids.
Application Fields & Cases
- Offshore Oil Platform Process Control: A North Sea offshore oil operator deployed FOXBORO FCP280 RH924YA redundant processors to control wellhead separation systems. The -40°C operational temperature and 15g vibration resistance withstood harsh marine conditions, while redundancy prevented production halts during extreme weather events.
- Arctic Mining Operation Control: An arctic gold mine used FOXBORO FCP280 RH924YA to manage ore processing and refrigeration systems in -35°C ambient temperatures. The processor’s ruggedized flash storage and shock resistance survived transport via snowmobile to remote mine sites, and fast scan times ensured precise control of critical refrigeration loops.
- Desert Refinery Turbine Control: A Middle Eastern desert refinery integrated FOXBORO FCP280 RH924YA redundant processors to control gas turbines in 55°C ambient temperatures. The wide-range power input accommodated unstable local power grids, and corrosion-resistant hardware prevented damage from sand and salt air, reducing maintenance costs by 40%.
Competitor Comparison
| Comparison Dimension | FOXBORO FCP280 RH924YA | Competitor 1 (Emerson DeltaV S Series Rugged Controller) | Competitor 2 (Siemens S7-400H Extreme CPU) |
|---|---|---|---|
| Operating Temperature | -40°C ~ +75°C | -20°C ~ +60°C | -30°C ~ +70°C |
| Vibration Resistance | 15g | 10g | 12g |
| Processor Speed | 1.5 GHz dual-core | 1.0 GHz dual-core | 1.2 GHz dual-core |
| Redundancy Failover Time | < 50ms | < 100ms | < 80ms |
| Core Advantages | Extreme temp/vibration rating | DeltaV ecosystem integration | Siemens PLC/DCS compatibility |
Selection Suggestions & Precautions
- Selection Suggestions: FOXBORO FCP280 RH924YA is ideal for Foxboro I/A Series DCS users operating in extreme environments (offshore, arctic, desert) or remote locations with limited maintenance access. For standard industrial environments, choose the base FOXBORO FCP280; for Emerson/Siemens DCS, select their ruggedized controller variants.
- Precautions:
- Use only Foxboro-certified ruggedized FBM I/O modules (e.g., FBM237 RH914XS) to maintain environmental compatibility—standard FBM modules will fail in extreme temperatures/vibration.
- Install the processor in a sealed, dust-resistant rack enclosure (IP30 or higher) to protect against sand, salt, or debris in harsh environments.
- Verify that the power supply meets the 12-48V DC wide-range input requirements; avoid using unregulated power sources in remote locations to prevent surge damage.
- Perform quarterly hardware health checks (temperature/vibration monitoring via built-in diagnostics) to identify early signs of component degradation in extreme environments.
- Use corrosion-resistant mounting hardware (included with the unit) for offshore or coastal installations to prevent rust and ensure structural stability.


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PLC : Allen Bradley , Siemens MOORE, GE FANUC , Schneider
DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
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