FOXBORO FBM202

Description

Product Description

The FOXBORO FBM202 is a specialized discrete input/output module designed for Foxboro’s I/A Series distributed control systems (DCS), now part of Schneider Electric’s industrial automation portfolio. The “FBM” designation stands for Fieldbus Module, and the 202 model is typically a discrete I/O module for interfacing with digital field devices. The core function of the FOXBORO FBM202 is to provide discrete input and output capability for monitoring and controlling field devices such as limit switches, pushbuttons, relays, solenoids, and indicator lights. It interfaces between the field wiring and the I/A Series fieldbus, allowing the DCS to read the status of digital inputs and command digital outputs. The module typically features multiple channels with optical isolation for reliable operation in industrial environments. Engineered for the demanding environments of process industries, the FOXBORO FBM202 features robust construction, high reliability, and the durability required for continuous process operations.

Product Parameters

• Model Number: FOXBORO FBM202
• Type: Discrete Input/Output Module
• Series: Foxboro I/A Series DCS
• Function: Digital I/O interfacing for field devices
• I/O Configuration: Combination of discrete inputs and outputs (specific channel count depends on variant)
• Input Voltage Rating: Typically 24 VDC, 48 VDC, 120 VAC, or 240 VAC (depending on specific model)
• Output Type: Relay or transistor outputs (depending on specific model)
• Output Rating: Voltage and current ratings based on specific model
• Isolation: Optical isolation between field circuits and internal logic
• Diagnostics: LED indicators for power, communication, and I/O status
• Indicators: Channel status LEDs, module health LED
• Power Supply: Powered through fieldbus interface
• Mounting: DIN rail or panel mount in Foxboro field enclosure
• Operating Temperature: -20°C to +60°C
• Certification: CE, UL, CSA, ATEX (for hazardous area installation when properly housed)

Advantages and Features

The primary advantage of the FOXBORO FBM202 lies in its seamless integration with Foxboro I/A Series systems and its robust design for industrial environments. Using the FOXBORO FBM202, process engineers can reliably interface discrete field devices with the DCS, enabling monitoring of equipment status and control of actuators. The module’s optical isolation protects sensitive control electronics from voltage transients and ground loops that may occur on field wiring. Individual channel LED indicators on the FOXBORO FBM202 provide immediate visual feedback of I/O status, simplifying troubleshooting. The module supports hot-swapping in compatible systems, allowing replacement without disturbing field wiring or interrupting process control. The robust construction ensures reliable operation in harsh industrial environments.

Application Cases in Application Fields

The FOXBORO FBM202 finds essential application across numerous process industries requiring discrete I/O capability.

• Oil Refining: In a refinery’s crude distillation unit, the FOXBORO FBM202 monitors limit switches on motor-operated valves and provides output signals to solenoid pilots, enabling automated valve sequencing.
• Chemical Processing: In a batch reactor facility, the FOXBORO FBM202 monitors interlock switches on access doors and agitator shaft rotation, ensuring safe conditions before allowing chemical additions.
• Pharmaceutical Manufacturing: At a sterile filling facility, the FOXBORO FBM202 controls solenoid valves for clean-in-place (CIP) and sterilize-in-place (SIP) sequences.
• Power Generation: In a combined-cycle power plant, the FOXBORO FBM202 monitors auxiliary equipment status such as pump run signals and breaker positions.
• Water Treatment: At a municipal water treatment plant, the FOXBORO FBM202 controls pump start/stop signals and monitors valve position feedback.

Comparison with Competing Products

When compared to discrete I/O modules from other major DCS suppliers such as Emerson (DeltaV CHARM) or ABB (S800 I/O), the FOXBORO FBM202 offers specific advantages for users invested in Foxboro I/A Series systems. It provides direct compatibility and seamless integration with Foxboro’s fieldbus architecture and engineering tools. For facilities with existing Foxboro infrastructure, the FOXBORO FBM202 offers the most direct replacement path with complete backward compatibility. The module’s proven reliability in thousands of process industry installations gives it a level of field validation that newer products cannot match.

Selection Suggestions and Precautions

When selecting the FOXBORO FBM202 for your application, first verify the specific voltage rating and I/O configuration matches your field device requirements. The FBM202 series includes various voltage options and I/O combinations. When installing the module, follow Foxboro’s guidelines for field wiring, including proper shielding and grounding practices. Pay careful attention to the terminal assignments and ensure correct wiring polarity for DC-powered devices. For output channels driving inductive loads such as relays or solenoids, consider using external suppression diodes to protect the module’s output circuits. Before commissioning, perform complete channel testing to verify correct I/O mapping. For critical applications, maintain a spare FOXBORO FBM202 module on hand to minimize downtime in case of failure.

ABB RX835 PLC
RX865 PLC
PM803F PLC
SA811F ABB PLC
ABB SD812F DCS