Description

EMERSON 5X00241G02 — Analog Input Module for Industrial PLC/DCS Automation Systems

Product Description

Technical Specifications

• Brand: Emerson
• Model: EMERSON 5X00241G02
• Device Type: Analog Input Module (for Emerson Ovation PLC/DCS)
• Compatible Systems: Emerson Ovation Distributed Control Systems (DCS), PLC integration platforms
• Number of Channels: 8 isolated analog input channels (independently configurable)
• Supported Input Types:
  • Current: 4-20 mA (2-wire/4-wire), 0-20 mA
  • Voltage: 0-5 VDC, 0-10 VDC, ±5 VDC, ±10 VDC
  • Temperature: Thermocouples (J, K, T, E, R, S, B, N), RTDs (PT100, PT1000, Cu100)
• Measurement Accuracy:
  • Current/Voltage: ±0.05% of full scale
  • Thermocouple: ±0.1 °C (typ.)
  • RTD: ±0.02 °C (typ.)
• Input Isolation: Channel-to-channel, channel-to-backplane (1000 VAC rms)
• Backplane Interface: Emerson Ovation redundant backplane
• Power Consumption: Maximum 15 W (including all channels energized)
• Operating Voltage: Powered via Ovation backplane (24 VDC)
• Operating Temperature: -40 °C to +70 °C
• Storage Temperature: -40 °C to +85 °C
• Relative Humidity: 5% to 95% (non-condensing)
• Protection Rating: IP20 (rack-mounted)
• Dimensions (W x H x D): 140 mm x 190 mm x 230 mm (Ovation rack compatible)
• Certifications: CE, UL, CSA, IECEx, ATEX (hazardous location compliance)

Advantages and Features

• High Measurement Accuracy: The EMERSON 5X00241G02 delivers ±0.05% full-scale accuracy for current/voltage signals and precise temperature measurements, ensuring reliable data for critical process control and quality assurance.
• Versatile Sensor Compatibility: Supports multiple input types (4-20 mA, voltage, thermocouples, RTDs) and independent channel configuration, eliminating the need for multiple specialized modules and reducing PLC/DCS system complexity.
• Seamless Ovation Integration: Designed exclusively for Emerson Ovation systems, the module leverages the redundant backplane for secure, low-latency data transmission, ensuring compatibility with Ovation controllers and software tools.
• Robust Isolation and Noise Filtering: Channel-to-channel and backplane isolation (1000 VAC) prevents cross-talk and protects the PLC/DCS from electrical surges, while built-in filtering minimizes EMI impact on signal quality.
• Industrial-Grade Durability: Constructed with rugged components and wide temperature tolerance (-40 °C to +70 °C), the EMERSON 5X00241G02 operates reliably in harsh environments such as offshore platforms, chemical plants, and power stations.
• Built-In Diagnostics: Real-time channel fault detection (e.g., open circuit, short circuit, overrange) provides status alerts to the Ovation controller, enabling proactive maintenance and reducing unplanned downtime.

Application Fields and Use Cases

• Power Generation: In a nuclear power plant, the EMERSON 5X00241G02 monitors temperature (via RTDs) and pressure (4-20 mA transmitters) in reactor cooling systems, providing precise data to Ovation DCS for safe and efficient power production.
• Oil and Gas Production: In an offshore drilling platform, the module collects flow rate (4-20 mA) and wellhead pressure data, integrating with Ovation PLCs to optimize production and detect anomalies such as leaks or pressure spikes.
• Chemical Processing: In a petrochemical plant, the EMERSON 5X00241G02 measures pH levels (0-10 VDC) and chemical concentration (4-20 mA) in mixing tanks, enabling the DCS to adjust reagent dosing for consistent product quality.
• Water/Wastewater Treatment: In a municipal treatment facility, the module monitors dissolved oxygen (4-20 mA) and water level (0-5 VDC) sensors, supporting PLC control of aeration systems and pumps to meet environmental discharge standards.
• Pharmaceutical Manufacturing: In a drug production facility, the EMERSON 5X00241G02 tracks temperature (thermocouples) and pressure in sterile processing equipment, ensuring compliance with FDA regulations and maintaining process integrity.

Comparison with Competitors

Selection Recommendations and Precautions

• Selection Recommendations: Choose the EMERSON 5X00241G02 if you are using Emerson Ovation PLC/DCS systems and require a versatile, high-precision analog input module. Verify compatibility with your sensor types (e.g., thermocouples, RTDs) and signal ranges to ensure alignment with process requirements.
• Installation Precautions: Install the EMERSON 5X00241G02 in a clean, dry control cabinet with adequate ventilation. Use shielded cables for sensor wiring to minimize EMI, and ensure proper grounding to maintain measurement accuracy.
• Configuration Tips: Use Emerson Ovation Control Studio to configure channel types, signal ranges, and filtering parameters. Calibrate the module regularly (per Emerson’s recommended schedule) to maintain ±0.05% accuracy.
• Maintenance: Periodically check for firmware updates via Emerson’s official website to enhance performance and security. Monitor channel diagnostics via the Ovation HMI to identify sensor or wiring issues promptly.
• Environmental Considerations: Operate the module within specified temperature (-40 °C to +70 °C) and humidity (5%-95% non-condensing) limits. For hazardous locations, ensure the module is installed in a certified explosion-proof enclosure (if required).