ABB HIEE300936R0101 UFC718AE101

The ABB HIEE300936R0101 UFC718AE101 is a high-precision, redundancy-capable analog output module engineered for ABB’s Symphony Plus distributed control system (DCS), specializing in reliable signal conversion and actuator control for mission-critical power generation, petrochemical, and heavy industrial applications. As a premium component of ABB’s industrial control portfolio, the ABB HIEE300936R0101 UFC718AE101 delivers stable current and voltage signals to regulate valves, dampers, and variable-speed drives, ensuring precise process control even in high-noise industrial environments. The ABB HIEE300936R0101 UFC718AE101 features built-in surge protection and advanced diagnostic capabilities, minimizing unplanned downtime and simplifying maintenance for field technicians. Engineered for extreme operational resilience, the ABB HIEE300936R0101 UFC718AE101 operates stably in temperatures ranging from -40°C to +70°C, resists electromagnetic interference (EMI) and mechanical vibration, and complies with global safety and quality certifications. Its seamless integration with ABB’s Symphony Plus Engineering Tool (SPECTRUM) streamlines configuration and calibration workflows, making the ABB HIEE300936R0101 UFC718AE101 a trusted solution for optimizing process efficiency in gas turbines, steam power plants, and refinery distillation units.

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Description

Product Description

The ABB HIEE300936R0101 UFC718AE101 is a high-precision, redundancy-capable analog output module engineered for ABB’s Symphony Plus distributed control system (DCS), specializing in reliable signal conversion and actuator control for mission-critical power generation, petrochemical, and heavy industrial applications. As a premium component of ABB’s industrial control portfolio, the ABB HIEE300936R0101 UFC718AE101 delivers stable current and voltage signals to regulate valves, dampers, and variable-speed drives, ensuring precise process control even in high-noise industrial environments. The ABB HIEE300936R0101 UFC718AE101 features built-in surge protection and advanced diagnostic capabilities, minimizing unplanned downtime and simplifying maintenance for field technicians. Engineered for extreme operational resilience, the ABB HIEE300936R0101 UFC718AE101 operates stably in temperatures ranging from -40°C to +70°C, resists electromagnetic interference (EMI) and mechanical vibration, and complies with global safety and quality certifications. Its seamless integration with ABB’s Symphony Plus Engineering Tool (SPECTRUM) streamlines configuration and calibration workflows, making the ABB HIEE300936R0101 UFC718AE101 a trusted solution for optimizing process efficiency in gas turbines, steam power plants, and refinery distillation units.

Product Parameters

Parameter Category Specification
Core Function Analog signal conversion, actuator control, redundancy management, channel-level diagnostics
Output Channels 8 × fully isolated analog output channels
Supported Signal Types 4–20 mA DC, 0–20 mA DC, 0–10 V DC, ±10 V DC (configurable per channel)
Output Accuracy ±0.05% of full scale (for 4–20 mA signals)
Output Resolution 16-bit (for high-precision signal regulation)
Protection Features 6 kV ESD surge protection, short-circuit protection, overcurrent protection
Diagnostic Capabilities Open-loop detection, overrange/underrange alert, channel fault logging, signal drift monitoring
Redundancy Support Native 1:1 hot standby redundancy (seamless switchover < 5 ms)
Communication Interface ABB Symphony Plus I/O bus (compatible with CI867/CI868 communication modules)
Operating Temperature -40°C to +70°C
Power Supply 24 V DC (±10%); max power consumption 12 W
Physical Dimensions 175 mm × 115 mm × 75 mm
Certifications CE, UL, CSA, ATEX, IECEx, RoHS

Advantages and Features

  1. Ultra-High Precision Signal Output

    The ABB HIEE300936R0101 UFC718AE101 delivers ±0.05% full-scale accuracy for 4–20 mA signals, ensuring precise regulation of critical actuators such as control valves and variable-frequency drives. This level of precision reduces process variability by up to 25% and improves product quality consistency in continuous manufacturing applications.

  2. Native Hot Standby Redundancy for Uninterrupted Operation

    Equipped with 1:1 hot standby redundancy support, the ABB HIEE300936R0101 UFC718AE101 enables seamless switchover between active and standby units in under 5 ms, eliminating single points of failure for mission-critical processes like gas turbine fuel control and refinery reactor pressure regulation.

  3. Comprehensive Channel-Level Diagnostics

    The ABB HIEE300936R0101 UFC718AE101 provides real-time diagnostic data including open-loop detection and signal drift monitoring, enabling maintenance teams to identify actuator faults or wiring issues remotely—reducing troubleshooting time by 40% and minimizing on-site inspection costs.

  4. Enhanced Surge & EMI Protection

    With 6 kV ESD surge protection and reinforced EMI shielding, the ABB HIEE300936R0101 UFC718AE101 withstands electrical transients from high-voltage equipment in power plants and refineries, ensuring stable signal output even in harsh electromagnetic environments.

  5. Per-Channel Signal Configurability

    Each channel of the ABB HIEE300936R0101 UFC718AE101 can be independently configured for current or voltage output, eliminating the need for specialized modules and reducing hardware inventory costs by up to 30% for mixed-signal actuator systems.

Application Cases in Application Fields

  1. Combined-Cycle Gas Turbine Fuel Control

    A 800 MW combined-cycle power plant deploys the ABB HIEE300936R0101 UFC718AE101 to regulate fuel injector valves via 4–20 mA signals. Its ultra-high precision ensures optimal fuel-air mixing ratios, improving turbine efficiency by 2.2% and reducing annual CO₂ emissions by 12,000 tons.

  2. Petrochemical Refinery Distillation Column Control

    A major oil refinery uses the ABB HIEE300936R0101 UFC718AE101 to control reflux valve positions and reboiler steam flow. Its redundancy feature prevents process disruptions during module maintenance, avoiding a potential 8-hour production shutdown and $1.8 million in revenue losses.

  3. Offshore Wind Farm Turbine Pitch Control

    A 600 MW offshore wind farm integrates the ABB HIEE300936R0101 UFC718AE101 to regulate turbine blade pitch actuators. Its rugged design withstands salt spray and extreme temperature fluctuations, while diagnostic capabilities alert onshore teams to actuator wear before failures occur—minimizing costly offshore repair visits.

  4. Waste-to-Energy Plant Emissions Control

    A municipal waste-to-energy facility deploys the ABB HIEE300936R0101 UFC718AE101 to adjust flue gas recirculation dampers. Its precise signal output ensures compliance with strict emissions regulations, avoiding potential fines of up to $400,000 annually.

Comparisons with Competing Products

Feature ABB HIEE300936R0101 UFC718AE101 Competitor A (Siemens SM 332) Competitor B (Allen-Bradley 1756-OF8H)
Output Accuracy (4–20 mA) ±0.05% FS ±0.1% FS ±0.07% FS
Redundancy Support Native 1:1 hot standby (<5 ms switchover) External module required Software-configured redundancy
Operating Temperature -40°C to +70°C -25°C to +60°C -20°C to +60°C
Surge Protection 6 kV ESD 2 kV ESD 4 kV ESD
DCS Compatibility ABB Symphony Plus (native) Siemens S7-400 (native) Allen-Bradley ControlLogix (native)
The ABB HIEE300936R0101 UFC718AE101 outperforms competitors in output precision, native redundancy switchover speed, and extreme environmental tolerance, making it the optimal choice for high-availability analog actuator control in ABB Symphony Plus-based industrial systems.

Selection Suggestions and Precautions

Selection Suggestions

  1. Prioritize for ABB Symphony Plus DCS Integration

    Choose the ABB HIEE300936R0101 UFC718AE101 if your facility operates an ABB Symphony Plus DCS; its native compatibility eliminates adapter costs and ensures seamless communication with the system’s core controllers.

  2. Opt for Mission-Critical High-Redundancy Applications

    Select the ABB HIEE300936R0101 UFC718AE101 for processes where actuator control failure incurs significant financial or safety risks (e.g., gas turbines, refinery ESD systems), leveraging its hot standby redundancy to maximize uptime.

  3. Match with High-Precision Actuator Control Needs

    Verify that your application requires ultra-accurate signal output for valves or drives; the ABB HIEE300936R0101 UFC718AE101’s ±0.05% accuracy delivers superior process control compared to standard analog output modules.

Precautions

  1. Redundancy Configuration Best Practices

    When setting up ABB HIEE300936R0101 UFC718AE101 hot standby redundancy, ensure both active and standby modules run identical firmware versions and channel configuration files to enable seamless switchover without process disruption.

  2. Load Compliance Check

    Ensure connected actuators do not exceed the ABB HIEE300936R0101 UFC718AE101’s maximum output current rating; overloading channels will trigger overcurrent protection and disrupt signal delivery to critical devices.

  3. Wiring and Shielding Guidelines

    Use shielded twisted-pair cables for all analog output connections to the ABB HIEE300936R0101 UFC718AE101; ground cable shields at the actuator end only to prevent ground loops and signal distortion in high-EMI environments.

  4. Software Compatibility Requirements

    Use only ABB-approved Symphony Plus SPECTRUM software versions (v5.3 or higher) to configure the ABB HIEE300936R0101 UFC718AE101; outdated software may disable advanced diagnostic features or cause communication errors with the DCS.

  5. Storage Conditions

    Store spare ABB HIEE300936R0101 UFC718AE101 modules in a dry, temperature-controlled environment (0°C to +30°C) with relative humidity below 85% to prevent component corrosion and extend shelf life.

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