ABB CI858 3BSE018135R1

The ABB CI858 3BSE018135R1 is a high-performance Ethernet communication module tailored for ABB’s AC 800M and AC 800XA distributed control systems (DCS), serving as a secure, high-bandwidth bridge between central controllers, field devices, and upper-level monitoring platforms. Engineered to support critical industrial automation workflows, the ABB CI858 3BSE018135R1 enables seamless cyclic and acyclic data transmission, ensuring real-time process control and remote device diagnostics for mission-critical applications. With its compact modular design and industrial-grade construction, the ABB CI858 3BSE018135R1 delivers stable operation in harsh environments with extreme temperatures, electromagnetic interference, and mechanical vibration, making it an essential component for building resilient, interconnected industrial control networks. This module’s compatibility with multiple standard protocols further enhances its versatility, allowing integration with third-party PLCs and SCADA systems without additional hardware.

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Description

Product Description

The ABB CI858 3BSE018135R1 is a high-performance Ethernet communication module tailored for ABB’s AC 800M and AC 800XA distributed control systems (DCS), serving as a secure, high-bandwidth bridge between central controllers, field devices, and upper-level monitoring platforms. Engineered to support critical industrial automation workflows, the ABB CI858 3BSE018135R1 enables seamless cyclic and acyclic data transmission, ensuring real-time process control and remote device diagnostics for mission-critical applications. With its compact modular design and industrial-grade construction, the ABB CI858 3BSE018135R1 delivers stable operation in harsh environments with extreme temperatures, electromagnetic interference, and mechanical vibration, making it an essential component for building resilient, interconnected industrial control networks. This module’s compatibility with multiple standard protocols further enhances its versatility, allowing integration with third-party PLCs and SCADA systems without additional hardware.

Product Parameters

Parameter Category Specifications
Communication Protocols TCP/IP, Modbus TCP, Ethernet/IP, PROFINET IO (configurable)
Ethernet Ports 2 × 10/100 Mbps RJ45 ports (auto-sensing, auto-MDI/MDI-X, redundant support)
Maximum Data Rate 100 Mbps (full-duplex mode)
Power Supply 24 V DC (18–32 V DC) from controller backplane
Operating Temperature -40°C to +70°C
Isolation Rating 500 V AC (port to controller backplane; port to port)
Dimensions (W×H×D) 25 mm × 210 mm × 120 mm
Certifications CE, UL, ATEX, IECEx, CSA, FCC Part 15
Compatibility ABB AC 800M/800XA DCS, ABB Freelance DCS (firmware v9.0+)

Advantages and Features

  1. Dual Redundant Ports for Uninterrupted Communication

    The ABB CI858 3BSE018135R1 is equipped with two RJ45 ports that support ring topology redundancy, ensuring continuous data transmission even if one port or cable fails. This feature is critical for industries like oil and gas and power generation, where network downtime can lead to substantial operational losses.

  2. Multi-Protocol Flexibility for Heterogeneous Networks

    Supporting a broad range of industrial Ethernet protocols, the ABB CI858 3BSE018135R1 eliminates the need for multiple specialized communication modules. It seamlessly integrates with ABB’s native systems and third-party devices from Siemens, Allen-Bradley, and others, reducing system complexity and total cost of ownership.

  3. High-Speed Low-Latency Data Transfer

    With 100 Mbps full-duplex capability, the ABB CI858 3BSE018135R1 delivers fast, low-latency data exchange for real-time process control and large-volume data acquisition. Its optimized firmware minimizes communication delays, ensuring precise synchronization between controllers and field devices in time-sensitive applications such as batch processing and motion control.

  4. Rugged Design & Hot-Swap Capability

    Built with industrial-grade components, the ABB CI858 3BSE018135R1 withstands extreme temperatures, humidity, and electromagnetic interference. It supports hot swapping, allowing maintenance teams to replace the module without powering down the controller, thus minimizing production downtime and improving plant availability.

Application Cases in Application Fields

  1. Oil and Gas (Onshore Refineries)

    In a large onshore oil refinery, the ABB CI858 3BSE018135R1 connects AC 800XA controllers to pipeline flow meters, distillation tower temperature sensors, and emergency shutdown systems. Its redundant ports ensure communication continuity during cable maintenance, while its multi-protocol support enables integration with third-party safety instrumented systems (SIS) to meet strict industry compliance standards.

  2. Pharmaceutical Manufacturing

    A pharmaceutical plant uses the ABB CI858 3BSE018135R1 to link its DCS with sterile filling machines, temperature-controlled storage units, and batch tracking software. The module’s low-latency data transfer ensures precise control of critical process parameters, helping the facility comply with FDA and GMP regulations for product traceability and quality assurance.

  3. Renewable Energy (Wind Farms)

    In a utility-scale wind farm, the ABB CI858 3BSE018135R1 facilitates communication between turbine control systems and the central SCADA platform. Its rugged design withstands the variable temperature and vibration conditions of wind turbine nacelles, while its redundant ports prevent communication loss during severe weather events, maximizing turbine uptime.

Comparisons with Competing Products

Feature ABB CI858 3BSE018135R1 Siemens CP 343-1 Lean Allen-Bradley 1756-EN2T
Redundant Ports (Built-in) Yes (ring topology support) No (requires license) Yes (with redundancy module)
Protocol Support TCP/IP, Modbus TCP, Ethernet/IP, PROFINET IO TCP/IP, PROFINET IO Ethernet/IP, TCP/IP
Operating Temperature -40°C to +70°C -25°C to +60°C -40°C to +70°C
Hot Swap Capability Yes No Yes
Cost-Effectiveness High (all-in-one redundancy + multi-protocol) Medium (license fees apply) Low (limited protocol support)
The ABB CI858 3BSE018135R1 outperforms competitors with its built-in redundancy and comprehensive protocol support, eliminating the need for extra licenses or hardware. Its wider operating temperature range also makes it more suitable for harsh outdoor and industrial environments compared to Siemens CP 343-1 Lean.

Selection Suggestions and Precautions

Selection Suggestions

  1. Choose the ABB CI858 3BSE018135R1 for projects requiring redundant Ethernet connectivity and multi-protocol integration, especially in mission-critical applications with zero-downtime requirements.
  2. Verify compatibility with your existing ABB DCS firmware version; for Freelance DCS, ensure firmware is updated to v9.0 or later.
  3. Prioritize this module for outdoor or harsh environment deployments, thanks to its wide operating temperature range and robust anti-interference design.

Precautions

  1. Configure the dual ports for ring topology redundancy according to ABB’s official guidelines to maximize the ABB CI858 3BSE018135R1’s reliability in critical systems.
  2. Use shielded industrial Ethernet cables and proper grounding to minimize electromagnetic interference and ensure stable data transmission.
  3. Avoid mixing different Ethernet speeds in the same redundant ring, as this may cause communication conflicts and data loss.
  4. Perform regular firmware updates via ABB Control Builder M software to unlock new protocol features and enhance system security.

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