ABB ACS5000 3BHE037864R0104

Description

Product Description ABB ACS5000 3BHE037864R0104

Product Parameters ABB ACS5000 3BHE037864R0104

• Device Type: High-power frequency converter for large-capacity motors.
• Electrical Characteristics:
  • Input Voltage: 6–11 kV (three-phase) — compatible with high-voltage industrial grids.
  • Maximum Power: Up to 20 MW — suitable for motors in energy and metallurgy.
  • Output Current: Up to 1200 A (continuous) — adapted to heavy loads.
  • Efficiency: ≥98% — minimal energy loss during conversion.
• Control Features:
  • Control Modes: Vector control with full torque regulation, adaptive load control — for complex processes.
  • Communication Protocols: Profibus DP, Modbus TCP/IP, IEC 61850 — integration with upper-level systems.
  • Protection Functions: Overload, short circuit, arc, overheating, voltage imbalance protection — comprehensive protection for equipment and personnel.
• Mechanical Characteristics:
  • Dimensions: Modular design (varies by power) — from 1500 × 1000 × 800 mm and larger.
  • Operating Temperature Range: -10°C – 50°C — stability in extreme conditions.
  • Protection Class: IP21/IP23 — protection against dust and water droplets when installed in enclosures.
  • Mounting Type: Floor-standing or cabinet-mounted with forced ventilation — for large industrial premises.

Advantages and Features ABB ACS5000 3BHE037864R0104

• High Power and Reliability: ABB ACS5000 3BHE037864R0104 can control motors up to 20 MW, critical for turbines in power plants, rolling mills in metallurgical plants, and large pumps in the oil and gas industry. Its modular design ensures easy maintenance and component replacement.
• Advanced Vector Control: Adaptive torque regulation algorithms enable ABB ACS5000 3BHE037864R0104 to maintain stability even during sudden load fluctuations (e.g., during shutdowns of heavy metallurgical rolling mills), preventing emergency stops.
• Integration with Management Systems: Support for the IEC 61850 protocol (standard for the energy sector) makes ABB ACS5000 3BHE037864R0104 compatible with modern monitoring and automation systems, simplifying remote control and diagnostics at the enterprise level.
• Personnel and Equipment Protection: Built-in arc and electrical protection systems ensure safe operation in high-voltage environments, crucial for facilities with strict safety requirements (e.g., nuclear power plants).

Application Cases in Fields ABB ACS5000 3BHE037864R0104

• Energy Sector:
  • Control of turbines in thermal and hydroelectric power plants: ABB ACS5000 3BHE037864R0104 regulates turbine rotation speed, optimizing electricity generation and maintaining grid stability.
• Metallurgy:
  • Control of rolling mills and stands in rolling plants: The converter precisely adjusts the transport speed of metallurgical workpieces, ensuring rolling quality.
• Oil and Gas Industry:
  • Control of large pumping units on extraction platforms: ABB ACS5000 3BHE037864R0104 regulates oil and gas flow, adapting to varying extraction conditions.

Comparison with Competing Products

• Wider Power Range: Up to 20 MW vs. 15 MW of competitors — more capabilities for large-scale projects.
• Better Integration with Energy Systems: Standard support for IEC 61850, while competitors require additional modules.
• More Efficient Cooling: Optional liquid cooling system ensures stability under prolonged loads, critical for tropical climates.

Selection Suggestions and Precautions

• Selection Suggestions: Recommended for large industrial facilities with motors ranging from 1 to 20 MW in the energy, metallurgy, and oil and gas sectors. Optimally paired with ABB AMZ high-voltage motors and Siemens SICAM SCADA systems.
• Precautions:
  • ABB ACS5000 3BHE037864R0104 requires certified personnel for installation and maintenance — high-voltage work demands specialized training.
  • Ensure a stable power supply system with surge protection — grid instability may damage modules.
  • Regularly inspect the cooling system (especially liquid cooling) — overheating of high-voltage components causes failures.
  • Update module firmware via official ABB channels — patches improve stability and address vulnerabilities in protection systems.

ACS5000