ABB 5SHX1445H0001

Description

Product Description

Product Parameters

• Brand & Model: ABB, 5SHX1445H0001
• Device Type: Heavy-Duty High-Power Control Module for PLC Automation Systems
• Power Supply: 400–690V AC 3-phase (power circuit), 24V DC (control circuit), ±15% voltage tolerance
• Power Switching Capacity: 400A (continuous), 900A (peak, 5s)
• Control Modes: Voltage vector control, scalar control, torque control, profile speed control, position control (configurable via PLC)
• I/O Channels: 20 digital inputs, 14 digital outputs, 10 analog inputs (4–20 mA), 8 analog outputs (4–20 mA)
• Protection Functions: Overcurrent protection, overvoltage/undervoltage protection, overtemperature protection, short-circuit detection, overload protection, phase loss protection, ground fault protection
• Communication Protocols: Profinet IRT, Ethernet/IP, Modbus TCP, ABB proprietary high-speed power bus
• Communication Ports: 3 x Gigabit Ethernet ports, 1 x RS-485 serial port, 1 x USB configuration port
• Operating Temperature: -30°C to +80°C
• Protection Rating: IP21 (base unit), IP55 (with optional protective enclosure)
• Dimensions (W × D × H): 150 mm × 200 mm × 280 mm
• Weight: 6.8 kg
• Compatible PLC Systems: ABB AC 800M, ABB AC 800XA, ABB Freelance 4000, third-party PLCs (Siemens, Rockwell)
• Certifications: CE, UL, CSA, ATEX, IECEx

Advantages and Features

1. Ultra-High Power Handling Capacity: ABB 5SHX1445H0001 delivers an exceptional 400A continuous power switching capacity and 900A peak capacity, making it ideal for controlling heavy-industry equipment such as large industrial motors, blast furnace fans, and bulk material conveyors, eliminating the need for multiple cascaded modules and reducing system complexity.
2. Multi-Mode Precision Control: The module supports five configurable control modes, ranging from high-precision position control for manufacturing lines to robust torque control for mining machinery. This flexibility allows seamless adaptation to diverse industrial scenarios via simple PLC command adjustments.
3. Profinet IRT Real-Time Synchronization: With built-in Profinet IRT support, ABB 5SHX1445H0001 achieves ultra-low communication latency (≤ 0.8 ms) between the PLC and the module, enabling synchronized operation of multiple high-power devices in complex systems like steelmaking continuous casting lines or large chemical processing plants.
4. Extreme Environmental Durability: Equipped with EMC Class 4 electromagnetic interference protection and an operating temperature range of -30°C to +80°C, ABB 5SHX1445H0001 maintains reliable performance in harsh environments, including arctic industrial sites, desert-based power plants, and high-vibration heavy machinery workshops.
5. Comprehensive Diagnostics & Maintenance: Compatible with ABB’s Automation Builder software, the module offers intuitive parameter configuration, real-time status monitoring, and advanced fault diagnosis. Built-in self-test functions and predictive maintenance alerts quickly identify potential issues, minimizing downtime and reducing long-term operational costs.

Application Cases in Industry

• Steel & Metal Production: ABB 5SHX1445H0001 is widely used in steel mills for controlling blast furnace fans, rolling mill motors, and continuous casting equipment. Its high-power capacity and phase loss protection ensure stable production processes, while precise torque control guarantees consistent metal product quality.
• Mining & Mineral Processing: In large-scale mining operations, the module manages the power of excavator traction motors, long-distance conveyor systems, and crushing equipment. Its rugged design withstands dust, vibration, and extreme temperatures in underground and open-pit mining sites.
• Chemical & Petrochemical Industry: For oil refineries and large chemical plants, ABB 5SHX1445H0001 controls high-power pump arrays, compressor units, and distillation column drives. Its ground fault protection and rapid shutdown functions minimize safety risks associated with hazardous material processing.
• Power Generation: In thermal, hydropower, and large renewable energy plants, the module controls boiler feed pumps, cooling tower fans, and generator auxiliary systems. Its 400A continuous capacity ensures uninterrupted operation even under peak load conditions, supporting grid stability.

Comparison with Competitors

Selection Suggestions

1. Match Ultra-High Power Requirements: ABB 5SHX1445H0001 is ideal for large-scale industrial projects requiring control of equipment with extreme current demands, such as steel mills, mining operations, large chemical plants, and power generation facilities.
2. Verify Voltage Compatibility: Confirm that your industrial power grid aligns with the module’s 400–690V AC input range to avoid additional voltage conversion and ensure seamless integration with existing infrastructure.
3. Evaluate Environmental Conditions: For applications in extreme temperatures, high-electromagnetic-interference areas, or high-vibration environments, the module’s rugged design and wide operating range offer superior reliability compared to competitors.
4. Check Protocol Support: Ensure your existing PLC system supports Profinet IRT, Ethernet/IP, or Modbus TCP to leverage the module’s real-time control capabilities and achieve optimal synchronization of multi-device systems.

Precautions

1. Installation: When installing ABB 5SHX1445H0001, ensure adequate spacing (minimum 100 mm) from other heat-generating components for proper heat dissipation. Separate high-voltage power cables from control and communication cables to minimize electromagnetic interference, and follow ABB’s strict grounding guidelines.
2. Parameter Tuning: Use ABB’s Automation Builder software for precise parameter configuration, especially for control modes and protection thresholds. Improper tuning can lead to equipment damage, reduced efficiency, or safety hazards in high-power applications.
3. Regular Maintenance: Periodically inspect the module’s terminals for looseness, corrosion, or overheating. Test all protection functions and communication links regularly to ensure they operate correctly under fault conditions. Avoid using water or chemical cleaners on the module’s enclosure.
4. Storage: Prior to installation, store ABB 5SHX1445H0001 in its original packaging in a dry environment with a temperature of 5°C to 35°C and relative humidity ≤ 60%. Protect it from mechanical impact, direct sunlight, and moisture.
5. Firmware Updates: Only update the module’s firmware via ABB’s official software. Unauthorized firmware modifications may compromise performance, invalidate safety certifications, or cause critical system malfunctions in high-power scenarios.

IC687BEM744-BA PLC
OPTO22SNAPLCM4 PLC
086329-004
NWBM85C002 PLC
JEPMC-IO2310-E
JAPMC-AN2310-E PLC
JAPMC-IO2303
PMC-U-MP23S04 PLC
E69F-T12-JRS PLC
JAMSC-B2732 PLC
JAMSC-B2703 PLC
EL3020 PLC