ABB 5SHX0660F0001

Description

Product Description

Product Parameters

• Brand & Model: ABB, 5SHX0660F0001
• Device Type: High-Power Control Module for PLC Automation Systems
• Power Supply: 400–690V AC 3-phase (power circuit), 24V DC (control circuit), ±15% voltage tolerance
• Power Switching Capacity: 200A (continuous), 450A (peak, 5s)
• Control Modes: Voltage vector control, scalar control, torque control, profile speed control (configurable via PLC)
• I/O Channels: 16 digital inputs, 10 digital outputs, 8 analog inputs (4–20 mA), 6 analog outputs (4–20 mA)
• Protection Functions: Overcurrent protection, overvoltage/undervoltage protection, overtemperature protection, short-circuit detection, overload protection, phase loss protection
• Communication Protocols: Profinet IRT, Ethernet/IP, Modbus TCP, ABB proprietary power communication bus
• Communication Ports: 2 x Gigabit Ethernet ports, 1 x RS-485 serial port, 1 x USB configuration port
• Operating Temperature: -30°C to +75°C
• Protection Rating: IP21 (base unit), IP55 (with optional protective enclosure)
• Dimensions (W × D × H): 125 mm × 175 mm × 245 mm
• Weight: 4.1 kg
• Compatible PLC Systems: ABB AC 800M, ABB AC 800XA, ABB Freelance 4000, third-party PLCs (Siemens, Rockwell)
• Certifications: CE, UL, CSA, ATEX, IECEx

Advantages and Features

1. Exceptional High-Power Handling: ABB 5SHX0660F0001 boasts a continuous power switching capacity of 200A and a peak capacity of 450A, making it perfect for controlling heavy-duty industrial equipment such as large induction motors, industrial compressors, and steel rolling mill drives, eliminating the need for multiple low-capacity modules and reducing system complexity.
2. Multi-Mode Control Flexibility: The module supports four configurable control modes (voltage vector, scalar, torque, profile speed), which can be seamlessly switched via PLC commands. This versatility allows it to adapt to diverse application requirements, from high-precision speed control in manufacturing to robust torque regulation in heavy machinery.
3. Profinet IRT Ultra-Low Latency: With built-in support for Profinet IRT (Isochronous Real-Time), ABB 5SHX0660F0001 achieves communication latency as low as ≤ 1 ms between the PLC and the module, enabling synchronized operation of multiple high-power devices in complex automation systems like chemical batch processing lines or automotive body-in-white production.
4. Extreme Environmental Resilience: Equipped with EMC Class 4 electromagnetic interference protection and an operating temperature range of -30°C to +75°C, ABB 5SHX0660F0001 maintains reliable performance in harsh environments, including cold industrial warehouses, hot metal smelters, and high-vibration heavy machinery workshops.
5. Intuitive Diagnostics & Easy Maintenance: Compatible with ABB’s Automation Builder software, the module allows for intuitive parameter configuration, real-time status monitoring, and built-in fault diagnosis. Its self-test functions quickly identify issues such as overheating, voltage anomalies, or phase loss, reducing maintenance time and operational costs.

Application Cases in Industry

• Steel & Metal Manufacturing: ABB 5SHX0660F0001 is widely used in steel rolling mills and aluminum extrusion plants to control the speed and torque of large rolling motors. It ensures consistent material thickness and surface quality, while its phase loss and overload protection functions prevent costly equipment damage from sudden load fluctuations.
• Chemical & Petrochemical Industry: In oil refineries and chemical processing plants, the module controls high-power pump systems, valve manifolds, and compression units. It regulates operational parameters to maintain stable process conditions and triggers rapid emergency shutdowns during fault scenarios to minimize safety risks such as leaks or explosions.
• Heavy Machinery & Mining: For mining equipment (e.g., conveyor systems, excavators) and construction machinery assembly lines, ABB 5SHX0660F0001 manages the power distribution of hydraulic systems and traction motors. Its rugged design withstands the harsh conditions of underground mines and outdoor construction sites.
• Power Generation: In thermal power plants and large-scale wind energy facilities, the module controls auxiliary equipment such as boiler feed pumps, cooling fans, and generator cooling systems. Its high-power capacity and reliable performance ensure uninterrupted power generation and grid stability even under peak load conditions.

Comparison with Competitors

Selection Suggestions

1. Match High-Power Demands: ABB 5SHX0660F0001 is ideal for projects requiring control of high-current industrial equipment, such as steel mills, chemical plants, mining operations, and large power generation facilities.
2. Verify Voltage Compatibility: Confirm that your industrial power grid aligns with the module’s 400–690V AC input range to avoid the need for additional voltage conversion equipment and ensure seamless integration.
3. Evaluate Environmental Conditions: For applications in extreme temperatures, high-electromagnetic-interference areas, or high-vibration environments, the module’s rugged design offers more reliable performance than competitors with narrower operating ranges.
4. Check Protocol Support: Ensure your existing PLC system supports Profinet IRT, Ethernet/IP, or Modbus TCP to leverage the module’s real-time control capabilities and achieve optimal system synchronization.

Precautions

1. Installation: When installing ABB 5SHX0660F0001, separate high-voltage power cables from control and communication cables to minimize electromagnetic interference. Follow ABB’s recommended grounding guidelines strictly to maintain circuit integrity and operational safety.
2. Parameter Tuning: Use ABB’s Automation Builder software for precise parameter configuration, especially for control modes and protection thresholds. Improper tuning may lead to equipment damage, reduced performance, or safety hazards.
3. Regular Maintenance: Periodically inspect the module’s terminals for looseness, corrosion, or overheating. Test all protection functions regularly to ensure they trigger correctly under fault conditions. Avoid using water or chemical cleaners on the module’s enclosure.
4. Storage: Prior to installation, store ABB 5SHX0660F0001 in its original packaging in a dry environment with a temperature of 5°C to 35°C and relative humidity ≤ 60%. Protect it from mechanical impact, direct sunlight, and moisture.
5. Firmware Updates: Only update the module’s firmware via ABB’s official software. Unauthorized firmware modifications may compromise performance, invalidate certifications, or cause system malfunctions.

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