Description
Product Description
The ABB 5SHX0445D0001 3BHL000382P0101 is an integrated high-performance IGBT power module assembly, a core component of ABB’s heavy-duty industrial power electronics portfolio, specifically engineered for reliable high-voltage energy conversion in PLC-controlled large-scale automation systems. This pre-integrated assembly combines a high-current IGBT module (5SHX0445D0001) and a dedicated control interface board (3BHL000382P0101), optimized for seamless integration with ABB’s AC 800M, AC 500 PLC series and industrial drive systems such as the ACS880. ABB 5SHX0445D0001 3BHL000382P0101 serves as the critical power switching unit for mission-critical applications, ensuring stable energy flow for heavy machinery, power generation, and industrial infrastructure. Whether deployed in steel mills, mining operations, or large-scale manufacturing facilities, ABB 5SHX0445D0001 3BHL000382P0101 combines rugged integrated design with ultra-precise power regulation, making it a trusted choice for engineers managing high-load automation systems. The pre-calibrated compatibility and robust construction of ABB 5SHX0445D0001 3BHL000382P0101 also eliminate integration errors and adapt to harsh industrial environments, solidifying its role as an essential part of ABB’s high-performance power automation solutions.
Product Parameters
| Parameter Category | Specifications |
|---|---|
| Model | ABB 5SHX0445D0001 3BHL000382P0101 |
| Device Type | Integrated IGBT power module (IGBT unit + dedicated control interface board) |
| Rated Voltage | 3300V DC (IGBT module); 24V DC (control circuit); 400 – 690V AC (main power input) |
| Rated Current | 445A (continuous); 1112A (peak, 10ms) |
| Switching Frequency | Up to 10kHz |
| Input Control Voltage | 15V DC (gate drive); -5V DC (gate shutdown) |
| Power Dissipation | Maximum 5200W (full load) |
| Operating Temperature Range | -40°C to +150°C (IGBT junction); -20°C to +60°C (control board) |
| Storage Temperature Range | -55°C to +175°C |
| Thermal Resistance (Junction – Case) | 0.018°C/W |
| Control Interface | ABB proprietary power bus; compatible with ABB Control Builder M software |
| Communication Protocols | Profinet, Modbus TCP, Ethernet/IP, ABB industrial power communication protocol |
| Protection Functions | Overcurrent, overvoltage, overtemperature, short circuit, reverse polarity, and grid fault protection |
| Mechanical Dimensions | 300mm × 220mm × 160mm (L×W×H) |
| Mounting Type | Fixed panel mounting with anti – vibration brackets |
| Protection Rating | IP21 (integrated unit); IP40 when installed in enclosed power cabinets |
| Mean Time Between Failures (MTBF) | ≥330,000 hours |
| Certifications | CE, UL, CSA, RoHS, IEC 60747 – 9, IEC 61800 – 5 – 1, IEC 61010 – 1 |
Advantages and Features
- High – Power Integrated Performance: ABB 5SHX0445D0001 3BHL000382P0101 integrates a high – current IGBT module and a dedicated control board into one pre – tested assembly, supporting 3300V voltage and 445A continuous current. It can easily handle heavy – load applications such as mining conveyor drives and steel rolling mill motors, eliminating the need for separate component sourcing, matching, and on – site calibration.
- Seamless PLC – Power System Synchronization: Natively compatible with ABB’s AC 800M/AC 500 PLCs and industrial drive software, ABB 5SHX0445D0001 3BHL000382P0101 synchronizes power switching with PLC logic commands in real time. This ensures coordinated operation between control systems and high – voltage power circuits, reducing latency in critical load adjustments and improving system stability.
- Superior Thermal Management: The assembly has an ultra – low thermal resistance of 0.018°C/W, which efficiently dissipates heat even under full – load continuous operation. This eliminates the need for overly complex cooling systems, reduces operational costs, and extends the service life of the module in high – temperature industrial environments.
- Comprehensive Fault Protection: Equipped with six built – in protection functions, ABB 5SHX0445D0001 3BHL000382P0101 immediately triggers fault responses (such as shutdown or load reduction) via PLC signals when abnormal conditions occur. This safeguards the entire power system from catastrophic damage and ensures compliance with strict industrial safety standards.
- Rapid Plug – and – Play Deployment: The pre – calibrated component compatibility and standardized mounting interfaces allow ABB 5SHX0445D0001 3BHL000382P0101 to be installed and commissioned quickly. Compared to discrete component setups, it reduces integration time by up to 45%, significantly shortening the project launch cycle.
Application Cases in Application Fields
- Mining Conveyor Drive Systems: A large mining company in Australia integrated ABB 5SHX0445D0001 3BHL000382P0101 into its underground coal conveyor drive systems. The assembly’s 445A continuous current capacity handled the heavy load of the long – distance conveyors, and its anti – vibration brackets withstood the harsh underground vibration. This increased conveyor uptime by 18% and reduced maintenance frequency by 22%.
- Steel Mill Hot Rolling Drives: A European integrated steel mill deployed ABB 5SHX0445D0001 3BHL000382P0101 in its hot rolling mill drive systems. The module’s high – voltage tolerance and fast switching response ensured stable speed control of the rolling mill motors, improving the flatness and uniformity of steel plates by 15%. Its PLC integration also enabled real – time adjustment of rolling parameters based on material temperature data.
- Heavy – Duty Pump & Compressor Systems: A petrochemical plant in the Middle East adopted ABB 5SHX0445D0001 3BHL000382P0101 to power its high – pressure pipeline pumps and gas compressors. The assembly’s peak current handling capacity (1112A) met the start – up load requirements of the large – sized equipment, and its grid fault protection prevented damage from power surges in the desert environment.
- Thermal Power Plant Auxiliary Drives: An Asian thermal power plant used ABB 5SHX0445D0001 3BHL000382P0101 in its boiler feed pump and induced draft fan drive systems. The assembly’s precise power regulation maintained stable operation of the auxiliary equipment, and its remote monitoring capability via PLC allowed engineers to track performance in real time, reducing unplanned downtime by 20%.
Comparisons with Competing Products
| Feature | ABB 5SHX0445D0001 3BHL000382P0101 | Competitor A (Siemens Integrated IGBT Power Assembly) | Competitor B (Rockwell High – Power Module Assembly) |
|---|---|---|---|
| Rated Current | 445A (continuous); 1112A (peak) | 380A (continuous); 950A (peak) | 400A (continuous); 1000A (peak) |
| Rated Voltage | 3300V DC | 3300V DC | 3000V DC |
| Switching Frequency | Up to 10kHz | Up to 8kHz | Up to 9kHz |
| Thermal Resistance | 0.018°C/W | 0.027°C/W | 0.025°C/W |
| MTBF | ≥330,000 hours | ≥270,000 hours | ≥280,000 hours |
| Protection Functions | 6 – in – 1 (comprehensive fault coverage) | 4 – in – 1 (no reverse polarity/grid fault protection) | 4 – in – 1 (no grid fault/short circuit protection) |
Selection Suggestions
- Heavy – Load Industrial Applications: Prioritize ABB 5SHX0445D0001 3BHL000382P0101 for scenarios requiring high voltage (3300V) and large current (445A) handling, such as mining conveyors, steel rolling mills, and high – pressure pump systems.
- ABB Automation Ecosystems: Choose this integrated assembly if your facility uses ABB AC 800M/AC 500 PLCs or ACS880 industrial drives. Its native compatibility maximizes the functionality of ABB’s software and hardware, avoiding compatibility issues with third – party components.
- 24/7 Continuous Operation Scenarios: Opt for ABB 5SHX0445D0001 3BHL000382P0101 for mission – critical systems like power plants and petrochemical facilities. Its high MTBF (≥330,000 hours) and robust thermal design ensure stable operation without frequent maintenance.
- Fast – Track Projects: Select this model for projects with tight timelines. Its pre – integrated and pre – calibrated design reduces on – site installation and debugging time, enabling faster system commissioning and operation.
Precautions
- Power Supply Matching: Ensure the main power input strictly complies with the 400 – 690V AC range and the control circuit uses 24V DC for ABB 5SHX0445D0001 3BHL000382P0101. Voltage mismatches can cause irreversible damage to the IGBT module and control board.
- Thermal Management Configuration: Install matching liquid or forced – air cooling systems to keep the IGBT junction temperature below 150°C. Overheating will trigger the assembly’s protection mechanism, leading to unexpected system shutdowns.
- Signal Wiring Protection: Use shielded cables for gate drive signals and PLC communication lines to minimize electromagnetic interference. This prevents false switching and ensures the accuracy of power regulation and control commands.
- Physical & Static Protection: Handle ABB 5SHX0445D0001 3BHL000382P0101 with anti – static wristbands and mats during installation. Securely fasten the anti – vibration brackets to avoid mechanical damage from equipment vibration during operation.
- Authorized Maintenance: Only ABB – certified engineers or qualified power electronics technicians should perform installation, calibration, or component replacement. This preserves the assembly’s safety certifications, performance parameters, and warranty validity.


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PLC : Allen Bradley , Siemens MOORE, GE FANUC , Schneider
DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
TSI : Triconex , HIMA , Bently Nevada , ICS Triplex
Complete service we offer
Payment: T/T
Delivery: 1-2 days
Shipment: DHL UPS FedEx, etc
After-sales service: Yes, 24/7 hours




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Phone / Wechat:+86 15340683922
Wechat:+86 15343416922