ABB 5SHX0445D0001

Description

Product Description

Product Parameters

• Brand & Model: ABB, 5SHX0445D0001
• Device Type: High-Power Integrated Power Control Module for PLC Systems
• Power Supply: 400–690V AC 3-phase (power circuit), 24V DC (control circuit), ±15% voltage tolerance
• Power Switching Capacity: 150A (continuous), 350A (peak, 5s)
• Control Modes: Voltage vector control, scalar control, torque control (configurable via PLC)
• I/O Channels: 12 digital inputs, 8 digital outputs, 6 analog inputs (4–20 mA), 4 analog outputs (4–20 mA)
• Protection Functions: Overcurrent protection, overvoltage/undervoltage protection, overtemperature protection, short-circuit detection, overload protection
• Communication Protocols: Profinet IRT, Ethernet/IP, Modbus TCP, ABB proprietary power bus
• Communication Ports: 2 x Gigabit Ethernet ports, 1 x RS-485 serial port, 1 x USB configuration port
• Operating Temperature: -30°C to +75°C
• Protection Rating: IP21 (base unit), IP55 (with optional protective enclosure)
• Dimensions (W × D × H): 120 mm × 170 mm × 240 mm
• Weight: 3.6 kg
• Compatible PLC Systems: ABB AC 800M, ABB AC 800XA, ABB Freelance 4000, third-party PLCs (Siemens, Rockwell)
• Certifications: CE, UL, CSA, ATEX, IECEx

Advantages and Features

1. Superior High-Power Handling: ABB 5SHX0445D0001 delivers a continuous power switching capacity of 150A and a peak capacity of 350A, making it ideal for controlling heavy-duty industrial equipment such as large motors, compressors, and rolling mill drives, eliminating the need for multiple low-capacity modules.
2. Dual Control Mode Flexibility: The module supports both voltage vector control and scalar control, which can be switched via PLC commands. This flexibility allows it to adapt to diverse application requirements, from high-precision speed control in manufacturing to robust torque control in heavy machinery.
3. Profinet IRT Real-Time Performance: With support for Profinet IRT, ABB 5SHX0445D0001 achieves ultra-low communication latency (≤ 1 ms) between the PLC and the module, enabling synchronized operation of multiple high-power devices in complex automation systems like steel production lines or chemical batch processes.
4. Extreme Environmental Resilience: Equipped with EMC Class 4 electromagnetic interference protection and an operating temperature range of -30°C to +75°C, ABB 5SHX0445D0001 maintains reliable performance in harsh environments, including cold industrial warehouses, hot smelters, and high-vibration workshops.
5. Intuitive Diagnostics & Maintenance: Compatible with ABB’s Automation Builder software, the module allows easy parameter configuration, real-time status monitoring, and built-in fault diagnosis. Its self-test functions quickly identify issues such as overheating or voltage anomalies, reducing maintenance time and operational costs.

Application Cases in Industry

• Steel & Metal Processing: ABB 5SHX0445D0001 is widely used in steel rolling mills and aluminum extrusion plants to control the speed and torque of large rolling motors. It ensures consistent material thickness and quality, while its protection functions prevent equipment damage from sudden load spikes.
• Chemical & Petrochemical Industry: In refineries and chemical processing plants, the module controls high-power pump systems, valve arrays, and compression units. It regulates operational parameters to maintain stable process conditions and triggers rapid shutdowns during fault scenarios to minimize safety risks.
• Heavy Machinery Manufacturing: For construction equipment assembly lines and mining machinery, ABB 5SHX0445D0001 manages the power distribution of hydraulic systems and traction motors. Its rugged design withstands the harsh conditions of mining sites and outdoor construction zones.
• Power Generation: In thermal power plants and wind energy facilities, the module controls auxiliary equipment such as cooling fans, boiler feed pumps, and generator cooling systems. Its high-power capacity and reliable performance ensure uninterrupted power generation and grid stability.

Comparison with Competitors

Selection Suggestions

1. Match High-Power Requirements: ABB 5SHX0445D0001 is ideal for projects needing to control equipment with high current demands, such as steel mills, chemical plants, and heavy machinery manufacturing facilities.
2. Verify Voltage Compatibility: Confirm that your industrial power grid aligns with the module’s 400–690V AC input range to avoid the need for additional voltage conversion equipment.
3. Evaluate Environmental Conditions: For applications in extreme temperatures or high-electromagnetic-interference environments, the module’s rugged design offers more reliable performance than competitors with narrower operating ranges.
4. Check Protocol Support: Ensure your existing PLC system supports Profinet IRT, Ethernet/IP, or Modbus TCP to leverage the module’s real-time control capabilities and achieve seamless integration.

Precautions

1. Installation: When installing ABB 5SHX0445D0001, separate high-voltage power cables from control and communication cables to minimize electromagnetic interference. Follow ABB’s recommended grounding guidelines to maintain circuit integrity and operational safety.
2. Parameter Tuning: Use ABB’s Automation Builder software for precise parameter configuration, especially for control modes and protection thresholds. Improper tuning may lead to equipment damage or reduced performance.
3. Regular Maintenance: Periodically inspect the module’s terminals for looseness, corrosion, or overheating. Test protection functions regularly to ensure they trigger correctly under fault conditions. Avoid using water or chemical cleaners on the module’s enclosure.
4. Storage: Prior to installation, store ABB 5SHX0445D0001 in its original packaging in a dry environment with a temperature of 5°C to 35°C and relative humidity ≤ 60%. Protect it from mechanical impact, direct sunlight, and moisture.
5. Firmware Updates: Only update the module’s firmware via ABB’s official software. Unauthorized firmware modifications may compromise performance, invalidate certifications, or cause system malfunctions.

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