ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101

Product Parameters

Parameter Category Specifications
Model ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101
Device Type Integrated IGBT power stack (IGBT module + control board + power distribution unit)
Rated Voltage 3300V DC (IGBT module); 24V DC (control circuit); 400-690V AC (main power input)
Rated Current 360A (continuous); 900A (peak, 10ms)
Switching Frequency Up to 10kHz
Input Control Voltage 15V DC (gate drive); -5V DC (gate shutdown)
Power Dissipation Maximum 4200W (full load)
Operating Temperature Range -40°C to +150°C (IGBT junction); -20°C to +60°C (control board)
Storage Temperature Range -55°C to +175°C
Thermal Resistance (Junction-Case) 0.022°C/W
Control Interface ABB proprietary power bus; compatible with ABB Control Builder M software
Communication Protocols Profinet, Modbus TCP, Ethernet/IP, ABB industrial power communication protocol
Protection Functions Overcurrent, overvoltage, overtemperature, short circuit, reverse polarity, and grid fault protection
Mechanical Dimensions 320mm × 240mm × 180mm (L×W×H)
Mounting Type Fixed panel mounting with shock-absorbing brackets
Protection Rating IP21 (integrated unit); IP40 when installed in enclosed power cabinets
Mean Time Between Failures (MTBF) ≥310,000 hours
Certifications CE, UL, CSA, RoHS, IEC 60747-9, IEC 61800-5-1, IEC 61010-1
Manufacturer:

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Description

Product Description

The ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 is an integrated high-power IGBT power stack assembly, a critical component of ABB’s heavy-duty industrial automation and power control systems, engineered to deliver reliable high-voltage, high-current energy conversion for PLC-controlled large-scale industrial applications. This integrated assembly combines three complementary core components—IGBT module, control interface board, and power distribution unit—optimized for seamless integration with ABB’s AC 800M, AC 500 PLC series and industrial drive systems (such as ACS880). ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 serves as the backbone of power switching in mission-critical systems, ensuring stable energy flow for heavy machinery, power generation, and industrial infrastructure. Whether deployed in steel mills, power plants, or large-scale manufacturing facilities, ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 combines rugged integrated design with ultra-precise power regulation, making it a trusted choice for engineers managing high-load automation systems. The pre-calibrated compatibility and robust construction of ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 also eliminate integration errors and adapt to harsh industrial environments, solidifying its role as an essential part of ABB’s high-performance power automation solutions.

Product Parameters

Parameter Category Specifications
Model ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101
Device Type Integrated IGBT power stack (IGBT module + control board + power distribution unit)
Rated Voltage 3300V DC (IGBT module); 24V DC (control circuit); 400-690V AC (main power input)
Rated Current 360A (continuous); 900A (peak, 10ms)
Switching Frequency Up to 10kHz
Input Control Voltage 15V DC (gate drive); -5V DC (gate shutdown)
Power Dissipation Maximum 4200W (full load)
Operating Temperature Range -40°C to +150°C (IGBT junction); -20°C to +60°C (control board)
Storage Temperature Range -55°C to +175°C
Thermal Resistance (Junction-Case) 0.022°C/W
Control Interface ABB proprietary power bus; compatible with ABB Control Builder M software
Communication Protocols Profinet, Modbus TCP, Ethernet/IP, ABB industrial power communication protocol
Protection Functions Overcurrent, overvoltage, overtemperature, short circuit, reverse polarity, and grid fault protection
Mechanical Dimensions 320mm × 240mm × 180mm (L×W×H)
Mounting Type Fixed panel mounting with shock-absorbing brackets
Protection Rating IP21 (integrated unit); IP40 when installed in enclosed power cabinets
Mean Time Between Failures (MTBF) ≥310,000 hours
Certifications CE, UL, CSA, RoHS, IEC 60747-9, IEC 61800-5-1, IEC 61010-1

Advantages and Features

  1. Integrated High-Power PerformanceABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 integrates three key components into a single pre-tested assembly, supporting 3300V voltage and 360A continuous current to handle heavy-load applications like rolling mill drives and power plant converters, eliminating the need for separate component sourcing and calibration.
  2. Seamless PLC-Power System Sync: Natively compatible with ABB’s AC 800M/AC 500 PLCs and industrial drive software, ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 synchronizes power switching with PLC logic commands in real time, ensuring coordinated operation between control systems and high-voltage power circuits, and reducing latency in critical load adjustments.
  3. Superior Thermal & Mechanical Durability: The assembly features a low thermal resistance of 0.022°C/W and a rugged enclosure with shock-absorbing brackets, efficiently dissipating heat under full load and withstanding mechanical vibration in industrial settings, extending service life and minimizing downtime.
  4. Comprehensive Multi-Layer Protection: Equipped with six built-in protection functions, ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 immediately triggers fault responses via PLC signals during abnormal conditions, safeguarding the entire power system from catastrophic damage and ensuring compliance with industrial safety standards.
  5. Plug-and-Play Installation: Pre-calibrated component compatibility and standardized mounting interfaces allow ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 to be installed quickly without on-site calibration, reducing integration time by up to 40% compared to discrete component setups.

Application Cases in Application Fields

  1. Steel Mill Rolling Drives: A large integrated steel mill in Asia integrated ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 into its hot rolling mill drive systems. The assembly’s high current capacity handled the 360A continuous load of the mill motors, while its thermal efficiency prevented overheating during 24/7 operation, increasing production uptime by 15% and reducing maintenance costs by 20%.
  2. Thermal Power Plant Converters: A European thermal power plant deployed ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 in its generator excitation converters, regulating the power output of turbine generators. The assembly’s high-voltage tolerance and grid fault protection ensured stable operation during grid fluctuations, and its PLC integration enabled remote monitoring of power parameters, enhancing the plant’s operational efficiency.
  3. Heavy Machinery Hydraulic Drives: A construction equipment manufacturer in North America adopted ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 to power the hydraulic drives of large excavators and bulldozers. The assembly’s peak current handling (900A) delivered sufficient torque for heavy-load lifting, and its shock-absorbing mounting withstood the vibration of off-road machinery, improving equipment reliability by 25%.
  4. Industrial Compressor & Pump Systems: A petrochemical plant in the Middle East used ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 in its high-pressure compressor and pump control systems. The assembly’s precise power regulation maintained consistent pressure levels in pipeline networks, and its overvoltage protection prevented damage from power surges in the plant’s harsh desert environment.

Comparisons with Competing Products

Feature ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 Competitor A (Siemens Integrated IGBT Power Stack) Competitor B (Rockwell High-Power Power Module Assembly)
Rated Current 360A (continuous); 900A (peak) 300A (continuous); 750A (peak) 320A (continuous); 800A (peak)
Rated Voltage 3300V DC 3300V DC 3000V DC
Switching Frequency Up to 10kHz Up to 8kHz Up to 9kHz
Thermal Resistance 0.022°C/W 0.030°C/W 0.028°C/W
MTBF ≥310,000 hours ≥260,000 hours ≥270,000 hours
Protection Functions 6-in-1 (comprehensive fault coverage) 4-in-1 (no reverse polarity/grid fault protection) 4-in-1 (no grid fault/short circuit protection)

Selection Suggestions

  1. Heavy-Load Industrial Systems: Prioritize ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 for applications requiring high voltage (3300V) and current (360A) handling, such as steel mill drives, power plant converters, and heavy machinery hydraulic systems.
  2. ABB PLC & Drive Ecosystems: Choose this integrated assembly if your facility uses ABB AC 800M/AC 500 PLCs or ACS880 drives, as its native compatibility eliminates integration issues and leverages ABB’s Control Builder M software for full functionality.
  3. 24/7 Continuous Operation: Opt for ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 for mission-critical systems like power plants and petrochemical facilities, thanks to its high MTBF (≥310,000 hours) and robust thermal design that supports non-stop operation.
  4. Rapid Deployment Projects: Select this model for projects with tight timelines, as its pre-calibrated integrated design reduces on-site installation and calibration time, ensuring faster system commissioning.

Precautions

  1. Power Supply Matching: Ensure the main power input strictly complies with the 400-690V AC range and control circuit voltage with 24V DC for ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101, as voltage mismatches can permanently damage the IGBT module and control board.
  2. Thermal Management Setup: Install compatible liquid or forced-air cooling systems to maintain the IGBT junction temperature below 150°C, as overheating will trigger protection mechanisms and disrupt system operation.
  3. Control Signal Wiring: Use shielded cables for gate drive and PLC communication signals to minimize electromagnetic interference, which can cause false switching and affect the assembly’s power regulation accuracy.
  4. Static & Physical Protection: Handle ABB 5SHX0360D0001 HL000384P0101 3BHB004027R0101 with anti-static equipment during installation, and ensure the shock-absorbing brackets are securely fastened to prevent mechanical damage from vibration.
  5. Authorized Maintenance: Only ABB-certified engineers or qualified power electronics technicians should perform installation, calibration, or component replacement to preserve the assembly’s performance, safety certifications, and warranty validity.

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