ABB 5SHX0360D0001 3BHL000384P0101

Description

Product Description

Product Parameters

• Brand & Model: ABB, 5SHX0360D0001 3BHL000384P0101
• Device Type: Integrated Power Electronics & PLC Safety Control Module
• Power Supply: 24V DC (safety circuit), 400–690V AC 3-phase (power circuit), ±15% voltage tolerance
• Safety Rating: IEC 61508 SIL 3, EN ISO 13849-1 PL e
• Power Switching Capacity: 120A (continuous), 300A (peak, 5s)
• I/O Channels: 18 safety digital inputs, 12 safety digital outputs, 8 standard digital inputs, 6 standard analog inputs (4–20 mA)
• Safety Functions: Emergency stop control, safety door monitoring, overcurrent/overtemperature protection, undervoltage/overvoltage protection, short-circuit detection
• Communication Protocols: Profinet IRT, Ethernet/IP, Modbus TCP, Safety over EtherCAT (FSoE)
• Communication Ports: 2 x Gigabit Ethernet ports, 1 x RS-485 serial port, 1 x USB configuration port
• Operating Temperature: -30°C to +75°C
• Protection Rating: IP21 (base unit), IP55 (with optional protective enclosure)
• Dimensions (W × D × H): 115 mm × 165 mm × 235 mm
• Weight: 3.4 kg
• Compatible PLC Systems: ABB AC 800M, ABB AC 800XA, ABB Freelance 4000, third-party PLCs (Siemens, Rockwell)
• Certifications: CE, UL, CSA, ATEX, IECEx

Advantages and Features

1. SIL 3-Certified Safety & High-Power Integration: ABB 5SHX0360D0001 3BHL000384P0101 integrates SIL 3-level safety logic with 120A continuous power switching capacity, eliminating the need for separate safety relays and high-power contactors. This integration reduces system complexity, saves electrical cabinet space, and lowers overall equipment costs.
2. Wide Voltage Range Adaptability: The module supports a 400–690V AC 3-phase power input with ±15% tolerance, making it suitable for global industrial applications, from European 400V grids to high-voltage industrial setups in heavy manufacturing.
3. Profinet IRT Real-Time Communication: With support for Profinet IRT (Isochronous Real-Time), ABB 5SHX0360D0001 3BHL000384P0101 ensures ultra-low latency (≤ 1 ms) between the PLC and the module, enabling synchronized control of multiple high-power devices in complex automation systems like steel rolling lines or chemical batch processes.
4. Extreme Environmental Durability: Equipped with EMC Class 4 electromagnetic interference protection and an operating temperature range of -30°C to +75°C, ABB 5SHX0360D0001 3BHL000384P0101 maintains reliable performance in harsh environments, including cold storage facilities, hot smelters, and high-vibration machinery sites.
5. Intuitive Programming & Diagnostics: Compatible with ABB’s Automation Builder software, the module allows easy configuration of safety logic and power control parameters. Built-in self-test functions and real-time diagnostic monitoring simplify fault identification, reducing maintenance time and ensuring compliance with safety regulations.

Application Cases in Industry

• Steel & Metal Manufacturing: ABB 5SHX0360D0001 3BHL000384P0101 is widely used in steel rolling mills and aluminum smelters to control high-power motors, heating elements, and conveyor systems. Its safety functions prevent equipment damage from overloads and trigger emergency shutdowns during critical faults.
• Chemical & Petrochemical Industry: In refineries and chemical processing plants, the module controls pump arrays, valve manifolds, and compression units. It detects abnormal pressure or temperature spikes and cuts off power to hazardous equipment, minimizing the risk of leaks or explosions.
• Heavy Machinery & Automotive: For large automotive stamping presses and construction equipment assembly lines, the module coordinates safety interlocks and power distribution. It ensures safe human-machine collaboration while maintaining high production throughput for heavy-duty operations.
• Power Generation & Distribution: In thermal power plants and renewable energy facilities, the module controls auxiliary equipment such as cooling fans, fuel feed pumps, and transformer cooling systems. Its robust power handling ensures uninterrupted operation of critical power infrastructure.

Comparison with Competitors

Selection Suggestions

1. Match High-Power & Safety Needs: ABB 5SHX0360D0001 3BHL000384P0101 is ideal for projects requiring SIL 3 safety compliance and high-power handling (up to 120A continuous), such as steel mills, chemical plants, and heavy machinery manufacturing.
2. Verify Voltage Compatibility: Confirm that your industrial power grid aligns with the module’s 400–690V AC input range to ensure seamless integration without additional voltage converters.
3. Evaluate Environmental Conditions: For applications in extreme temperatures (-30°C to +75°C) or high-electromagnetic-interference environments, the module’s rugged design offers more reliable performance than competitors with narrower operating ranges.
4. Check Protocol Support: Ensure your existing PLC system supports Profinet IRT, Ethernet/IP, or FSoE to leverage the module’s real-time control capabilities and avoid communication bottlenecks.

Precautions

1. Installation: When installing ABB 5SHX0360D0001 3BHL000384P0101, separate high-voltage power cables from signal and communication cables to minimize electromagnetic interference. Follow ABB’s grounding guidelines to maintain safety circuit integrity and signal accuracy.
2. Safety Logic Validation: After programming the safety functions, perform full functional testing and validation using certified tools to ensure compliance with SIL 3/PL e standards. Document all test results for regulatory audits and maintenance records.
3. Regular Maintenance: Periodically inspect the module’s terminals for looseness, corrosion, or overheating. Test safety interlocks (e.g., emergency stop, safety doors) regularly to ensure they trigger immediately under fault conditions. Avoid using water or chemical cleaners on the module’s enclosure.
4. Storage: Prior to installation, store ABB 5SHX0360D0001 3BHL000384P0101 in its original packaging in a dry environment with a temperature of 5°C to 35°C and relative humidity ≤ 60%. Protect it from mechanical impact, direct sunlight, and moisture.
5. Firmware Updates: Only update the module’s firmware via ABB’s official software. Unauthorized firmware modifications may invalidate safety certifications, compromise performance, or cause system malfunctions.

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