ABB 5SDF0260D0001 3BHL000206P0001

Description

Product Description

Product Parameters

• Brand & Model: ABB, 5SDF0260D0001 3BHL000206P0001
• Device Type: Integrated Power Control & Safety Module for PLC Systems
• Power Supply: 24V DC (safety circuit), 380–480V AC 3-phase (power circuit), ±10% voltage tolerance
• Safety Rating: IEC 61508 SIL 3, EN ISO 13849-1 PL e
• Power Switching Capacity: 100A (continuous), 250A (peak, 5s)
• I/O Channels: 16 safety digital inputs, 10 safety digital outputs, 6 standard digital inputs, 4 standard analog inputs (4–20 mA)
• Safety Functions: Emergency stop control, safety door monitoring, overload protection, undervoltage/overvoltage protection
• Communication Protocols: Profinet, Ethernet/IP, Modbus TCP, Safety over EtherCAT (FSoE)
• Communication Ports: 2 x Gigabit Ethernet ports, 1 x RS-485 serial port, 1 x USB configuration port
• Operating Temperature: -30°C to +70°C
• Protection Rating: IP21 (base unit), IP54 (with optional protective enclosure)
• Dimensions (W × D × H): 110 mm × 160 mm × 230 mm
• Weight: 3.1 kg
• Compatible PLC Systems: ABB AC 800M, ABB AC 800XA, ABB Freelance 4000, third-party PLCs (Siemens, Rockwell)
• Certifications: CE, UL, CSA, ATEX, IECEx

Advantages and Features

1. Top-Tier Safety Compliance: ABB 5SDF0260D0001 3BHL000206P0001 meets IEC 61508 SIL 3 and PL e safety standards, providing the highest level of protection for personnel and equipment in high-risk applications such as heavy machinery, chemical processing, and power generation.
2. High Power Handling Capacity: With a 100A continuous and 250A peak power switching capacity, ABB 5SDF0260D0001 3BHL000206P0001 can reliably control large industrial equipment like motors, pumps, and compressors, eliminating the need for multiple low-capacity modules.
3. Integrated Control & Safety: The module combines power switching and safety logic in a single unit, reducing system complexity, saving electrical cabinet space, and lowering overall equipment and installation costs compared to separate power and safety devices.
4. Rugged Environmental Adaptability: Equipped with EMC Class 4 electromagnetic interference protection and a wide operating temperature range of -30°C to +70°C, ABB 5SDF0260D0001 3BHL000206P0001 maintains stable performance in extreme industrial conditions, including cold warehouses, hot manufacturing plants, and high-vibration workshops.
5. User-Friendly Programming & Diagnostics: Compatible with ABB’s Automation Builder software, the module allows intuitive configuration of safety logic and real-time diagnostic monitoring. Built-in self-test functions simplify fault identification, reducing maintenance time and ensuring ongoing compliance with safety regulations.

Application Cases in Industry

• Heavy Industry & Manufacturing: ABB 5SDF0260D0001 3BHL000206P0001 is widely used in steel mills and metal forging plants to control and protect large motors, stamping presses, and rolling equipment. It monitors safety interlocks and triggers emergency shutdowns to prevent accidents during high-load operations.
• Chemical & Petrochemical: In refineries and chemical processing plants, the module controls pump systems, valve arrays, and heating units. Its integrated safety functions detect gas leaks or pressure anomalies and cut off power to critical equipment, minimizing the risk of explosions or chemical spills.
• Automotive Production: For automotive assembly lines and robotic welding stations, the module coordinates safety interlocks for robotic arms, conveyor systems, and paint booths, ensuring safe human-machine collaboration while maintaining high production throughput.
• Power Generation: In thermal and hydropower plants, ABB 5SDF0260D0001 3BHL000206P0001 controls auxiliary equipment such as cooling pumps, fans, and fuel feed systems. It protects these components from electrical faults, ensuring uninterrupted power generation.

Comparison with Competitors

Selection Suggestions

1. Match Safety & Power Demands: ABB 5SDF0260D0001 3BHL000206P0001 is ideal for projects requiring SIL 3/PL e safety compliance and high power handling (up to 100A continuous), such as heavy machinery, chemical plants, and power generation facilities.
2. Verify System Compatibility: Confirm that your existing PLC system supports Profinet, Ethernet/IP, or FSoE to ensure seamless integration with ABB 5SDF0260D0001 3BHL000206P0001 and avoid additional communication adapters.
3. Evaluate Environmental Conditions: For applications in extreme temperatures (-30°C to +70°C) or high-electromagnetic-interference environments, the module’s rugged design offers more reliable performance than competitors with narrower operating ranges.
4. Consider I/O Requirements: With 26 safety I/O channels, the module is well-suited for complex systems that require extensive safety monitoring, such as multi-station production lines or large-scale industrial facilities.

Precautions

1. Installation: When installing ABB 5SDF0260D0001 3BHL000206P0001, separate power cables from signal and communication cables to minimize electromagnetic interference. Ensure proper grounding per ABB’s guidelines to maintain safety circuit integrity.
2. Safety Logic Validation: After programming the safety logic, conduct full functional testing and validation using certified tools to ensure compliance with SIL 3/PL e standards. Document all tests for regulatory audits.
3. Regular Maintenance: Periodically inspect the module’s terminals for looseness or corrosion, and test safety functions (e.g., emergency stop, safety door interlocks) to ensure they operate correctly. Avoid using water or chemical cleaners on the module’s enclosure.
4. Storage: Prior to installation, store ABB 5SDF0260D0001 3BHL000206P0001 in its original packaging in a dry environment with a temperature of 5°C to 35°C and relative humidity ≤ 60%. Protect it from mechanical impact and direct sunlight.
5. Firmware Updates: Only update the module’s firmware via ABB’s official software. Unauthorized firmware modifications may invalidate safety certifications and lead to system malfunctions.

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