ABB 3HAC022544-001

Description

Product Description

Product Parameters

Advantages and Features

1. Ultra-Precise Robotic Drive Control: ABB 3HAC022544-001 enables 0.005mm joint position repeatability, ensuring smooth, consistent motion for robotic tasks such as high-precision welding, assembly, and material placement—critical for industries requiring strict quality control like automotive and aerospace.
2. Seamless Robot-PLC Ecosystem Integration: Natively compatible with ABB’s RobotWare software and AC 800M/AC 500 PLCs, ABB 3HAC022544-001 synchronizes drive control with production line signals, allowing real-time adjustment of robotic speed and torque based on PLC-processed workflow data.
3. Robust Power & Fault Protection: Equipped with multi-layer protection (overcurrent, overvoltage, overtemperature), the module automatically shuts down or limits output in abnormal conditions, safeguarding ABB 3HAC022544-001 itself, the robotic motor, and the entire control system from damage.
4. High-Efficiency Power Conversion: The module features advanced power electronics with ≥94% conversion efficiency, reducing energy loss in robotic operations and lowering long-term operational costs for industrial facilities.
5. Industrial-Grade Durability: Built with reinforced electromagnetic shielding and vibration-resistant components, ABB 3HAC022544-001 withstands electrical noise, mechanical shock, and temperature fluctuations in busy robotic cells, ensuring uninterrupted long-term performance.

Application Cases in Application Fields

1. Automotive Body Welding: A European automotive plant integrated ABB 3HAC022544-001 into its IRB 6700 robotic welding cells. The module’s precise drive control ensured consistent weld seam quality, while its overload protection prevented motor damage during high-intensity production runs, increasing welding efficiency by 12%.
2. Heavy Machinery Assembly: A construction equipment manufacturer in Asia adopted ABB 3HAC022544-001 to control IRB 4600 robots for lifting and positioning heavy components. The module’s high peak current output (18A) delivered sufficient torque for heavy-load operations, and its PLC integration synchronized robots with conveyor and fixture systems.
3. Electronics Precision Assembly: A global electronics firm deployed ABB 3HAC022544-001 in IRB 120 robotic cells for smartphone and laptop component installation. The module’s 0.005mm position repeatability ensured delicate components were placed accurately, reducing assembly defects by 18% and improving product yield.
4. Logistics Material Handling: A North American warehouse automation provider used ABB 3HAC022544-001 to power robotic arms for palletizing and depalletizing. The module’s robust protection functions withstood 24/7 continuous operation, and its energy efficiency reduced the warehouse’s overall power consumption for automation systems by 9%.

Comparisons with Competing Products

Selection Suggestions

1. ABB Robotic Ecosystems: Prioritize ABB 3HAC022544-001 if your facility uses ABB IRB/YuMi robotic series, as its native integration with RobotWare software eliminates compatibility issues and reduces setup time.
2. High-Precision & Heavy-Load Tasks: Choose this module for applications requiring both ultra-fine position control (e.g., electronics assembly) and high torque (e.g., heavy machinery) thanks to its 0.005mm repeatability and 18A peak current.
3. 24/7 Continuous Operation: Opt for ABB 3HAC022544-001 for industrial settings like warehouses and automotive plants that demand non-stop automation, as its high MTBF (≥260,000 hours) and robust protection ensure minimal downtime.
4. Energy-Efficient Automation: Select this model for projects focused on reducing operational costs, as its ≥94% power conversion efficiency outperforms most competitors and lowers long-term energy expenses.

Precautions

1. Power Supply Matching: Ensure the main power supply strictly complies with the 400V AC requirement for ABB 3HAC022544-001, and use a regulated 24V DC source for the control circuit to avoid drive instability or component damage.
2. Wiring Safety: Follow ABB’s wiring guidelines to separate power and signal cables, minimizing electromagnetic interference that could affect the module’s precision control and communication performance.
3. Software Version Compatibility: Use matching versions of ABB RobotWare software with ABB 3HAC022544-001 to unlock full drive control features and prevent firmware mismatches that may cause operational errors.
4. Temperature Management: Install the module in a well-ventilated robotic control cabinet to maintain its operating temperature range (-20°C to +60°C), as overheating can trigger overtemperature protection and interrupt production.
5. Authorized Maintenance: Only ABB-certified technicians should perform installation, calibration, or replacement of ABB 3HAC022544-001 to preserve the module’s performance, safety certifications, and warranty validity.

NT23-050-0 PLC
3721 PLC
IC698CPE020-KAA PLC
HVE02.2-W018N PLC
6DD1610-0AH3 PLC
fwa-diax02-dla-03vrs-ms
PFEA111-65
6FC5303-0AA00-2AA0
ESVP-1502-NWB-5
6ES7012-0TP50-Z PLC
6DD1661-0AD1 PLC