ABB 3HAC022165-002

Description

Product Description

Product Parameters

• Brand & Model: ABB, 3HAC022165-002
• Device Type: Servo Drive Module for PLC-Integrated Motion Control
• Power Supply: 380–480V AC, 3-phase, with ±10% voltage tolerance
• Output Power Rating: 5.5 kW (continuous), 11 kW (peak, 10s)
• Control Modes: Position control, speed control, torque control, profile velocity mode
• Positioning Accuracy: ±0.01 arc-second (with absolute encoder feedback)
• Speed Range: 0–3000 rpm (continuous), 0–4500 rpm (peak)
• Input/Output Interfaces: 8 digital inputs, 6 digital outputs, 2 analog inputs (4–20 mA), 2 analog outputs (4–20 mA)
• Communication Protocols: Profinet IRT, Ethernet/IP, Modbus TCP, ABB proprietary motion bus
• Encoder Feedback Support: Absolute encoder (EnDat 2.2, HIPERFACE DSL), incremental encoder (TTL/HTL)
• Operating Temperature: -10°C to +55°C
• Protection Rating: IP20 (base unit), IP54 (with optional protective cover)
• Dimensions (W × D × H): 120 mm × 180 mm × 250 mm
• Weight: 3.2 kg
• Compatible PLC Systems: ABB AC 800M, ABB AC 800XA, third-party PLCs (Siemens, Rockwell)
• Certifications: CE, UL, CSA, ATEX, IECEx

Advantages and Features

1. Precision Motion Control: ABB 3HAC022165-002 delivers exceptional positioning accuracy of ±0.01 arc-second, making it ideal for high-precision applications such as robotic assembly, CNC machining, and electronic component manufacturing, where consistent motion repeatability is critical.
2. Multi-Mode Control Flexibility: The module supports position, speed, and torque control modes, which can be seamlessly switched via PLC commands. This flexibility allows it to adapt to diverse motion requirements, from high-speed material handling to delicate force-controlled operations.
3. Profinet IRT Real-Time Communication: With support for Profinet IRT (Isochronous Real-Time), ABB 3HAC022165-002 ensures ultra-low latency (≤ 1 ms) between the PLC and servo drive, enabling synchronized motion of multiple axes in complex automation systems like robotic workcells.
4. Robust Industrial Durability: Equipped with EMC Class 3 electromagnetic interference protection and a rugged enclosure design, ABB 3HAC022165-002 maintains reliable performance in harsh manufacturing environments, including high-vibration production lines and dusty workshops.
5. Intuitive Configuration & Diagnostics: Compatible with ABB’s Automation Builder software, the module allows easy parameter tuning, motion profile programming, and real-time diagnostic monitoring. Built-in fault detection functions (overcurrent, overvoltage, overheating) simplify troubleshooting and reduce maintenance time.

Application Cases in Industry

• Robotics & Automation: ABB 3HAC022165-002 is widely used in ABB industrial robots and custom robotic workcells for automotive assembly, where it controls the precise motion of robotic arms in welding, painting, and part handling operations, ensuring consistent product quality.
• CNC Machining: In CNC milling and turning centers, the module drives servo motors for spindle speed control and axis positioning, delivering high-precision cuts and reducing material waste in aerospace component and mold manufacturing.
• Electronics Manufacturing: For printed circuit board (PCB) assembly lines, ABB 3HAC022165-002 controls the motion of pick-and-place machines, enabling accurate placement of microchips and electronic components with minimal error margins.
• Packaging Machinery: In high-speed packaging lines, the module regulates the speed and positioning of conveyor belts, filling heads, and sealing units, ensuring synchronized operation and maximizing throughput in food, beverage, and pharmaceutical packaging.

Comparison with Competitors

Selection Suggestions

1. Match Precision Requirements: ABB 3HAC022165-002 is ideal for projects requiring ultra-high positioning accuracy, such as robotic assembly, CNC machining, and electronics manufacturing, where even minor motion deviations would impact product quality.
2. Verify Protocol Compatibility: Confirm that your existing PLC system supports Profinet IRT or Ethernet/IP to leverage the module’s real-time motion control capabilities and ensure seamless integration with ABB 3HAC022165-002.
3. Evaluate Power & Temperature Needs: Consider the module’s 5.5 kW continuous output power and -10°C to +55°C operating temperature range when selecting it for applications with high load demands or variable environmental conditions.
4. Consider Multi-Axis Synchronization: For systems requiring coordinated motion of multiple servo axes (e.g., robotic workcells, multi-axis CNC machines), the module’s Profinet IRT support and low latency make it a superior choice for achieving precise axis synchronization.

Precautions

1. Installation: When installing ABB 3HAC022165-002, ensure proper ventilation around the module to prevent overheating, as servo drives generate heat during operation. Maintain a minimum clearance of 50 mm from other heat-generating components in the electrical cabinet.
2. Wiring: Use shielded cables for encoder feedback and communication connections to minimize electromagnetic interference. Follow ABB’s recommended wiring guidelines for power and signal cables to avoid signal degradation and drive malfunctions.
3. Parameter Tuning: Avoid over-tuning the servo parameters, as this can lead to mechanical resonance and reduced component lifespan. Use ABB’s Automation Builder software’s auto-tuning function to optimize parameters for your specific motor and load.
4. Storage: Prior to installation, store ABB 3HAC022165-002 in a dry, temperature-controlled environment (0°C to +30°C) with relative humidity ≤ 70%. Protect the module from direct sunlight, moisture, and mechanical impact.
5. Certification Compliance: For use in explosive environments (e.g., chemical plants with flammable vapors), confirm that the module holds valid ATEX certifications and use it with approved protective enclosures as required by site safety regulations.

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