ABB 3BSE082895R1 PM858K01

Product Parameters

Parameter Category Specifications
Model ABB 3BSE082895R1 PM858K01
Operating Voltage 24V DC ±10%
Power Consumption Maximum 25W (typical load: 15W)
Operating Temperature Range -25°C to +70°C
Storage Temperature Range -40°C to +85°C
Processing Performance 32-bit quad-core CPU, 1.5 GHz clock speed; 0.5μs per boolean instruction; 2μs per floating-point instruction
Memory Capacity 4 GB DDR4 RAM; 16 GB industrial-grade flash memory (expandable up to 64 GB)
I/O Compatibility Supports up to 2048 digital I/O points; fully compatible with analog, specialty (temperature, pressure), and safety I/O modules
Communication Protocols Profinet IRT, Modbus TCP, Ethernet/IP, OPC UA, DNP3, IEC 61850, and ABB proprietary AC 800M protocols
Mechanical Dimensions 155mm × 95mm × 135mm (L×W×H)
Protection Rating IP20 (front panel); IP40 when installed in standard control cabinets
Mean Time Between Failures (MTBF) ≥250,000 hours
Certifications CE, UL, CSA, ATEX, IEC 61508 (SIL 3), IEC 61850
Manufacturer:

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Description

Product Description

The ABB 3BSE082895R1 PM858K01 is a flagship CPU module in ABB’s industrial automation portfolio, specifically engineered to deliver superior processing power and reliability for large-scale, mission-critical PLC control systems. As a core component optimized for ABB’s AC 800M series, ABB 3BSE082895R1 PM858K01 integrates a high-performance processor, expanded memory capacity, and comprehensive connectivity to handle complex control algorithms and massive data throughput in industrial environments. Whether deployed in process automation, energy management, or discrete manufacturing, ABB 3BSE082895R1 PM858K01 ensures real-time responsiveness, seamless system integration, and long-term operational stability, making it a top choice for industrial enterprises worldwide. The robust design and versatile compatibility of ABB 3BSE082895R1 PM858K01 also allow it to adapt to harsh operating conditions and evolving system requirements, solidifying its role as a cornerstone of advanced industrial control solutions.

Product Parameters

Parameter Category Specifications
Model ABB 3BSE082895R1 PM858K01
Operating Voltage 24V DC ±10%
Power Consumption Maximum 25W (typical load: 15W)
Operating Temperature Range -25°C to +70°C
Storage Temperature Range -40°C to +85°C
Processing Performance 32-bit quad-core CPU, 1.5 GHz clock speed; 0.5μs per boolean instruction; 2μs per floating-point instruction
Memory Capacity 4 GB DDR4 RAM; 16 GB industrial-grade flash memory (expandable up to 64 GB)
I/O Compatibility Supports up to 2048 digital I/O points; fully compatible with analog, specialty (temperature, pressure), and safety I/O modules
Communication Protocols Profinet IRT, Modbus TCP, Ethernet/IP, OPC UA, DNP3, IEC 61850, and ABB proprietary AC 800M protocols
Mechanical Dimensions 155mm × 95mm × 135mm (L×W×H)
Protection Rating IP20 (front panel); IP40 when installed in standard control cabinets
Mean Time Between Failures (MTBF) ≥250,000 hours
Certifications CE, UL, CSA, ATEX, IEC 61508 (SIL 3), IEC 61850

Advantages and Features

  1. Ultra-High Processing Efficiency: Equipped with a quad-core CPU and high-speed memory, ABB 3BSE082895R1 PM858K01 excels at handling complex control tasks and parallel data processing, significantly reducing latency for time-sensitive industrial processes.
  2. Expansive CompatibilityABB 3BSE082895R1 PM858K01 seamlessly integrates with ABB’s full range of AC 800M hardware and software, as well as third-party industrial devices, sensors, and SCADA systems, minimizing integration costs and complexity.
  3. Enhanced Safety & Compliance: With SIL 3 certification and compliance with IEC 61850 standards, ABB 3BSE082895R1 PM858K01 is ideal for safety-critical applications such as emergency shutdown systems and process interlocks in hazardous industrial environments.
  4. Rugged Industrial Durability: Built with military-grade components and a reinforced casing, the module resists electromagnetic interference, voltage fluctuations, and extreme temperatures, ensuring uninterrupted operation in harsh field conditions.
  5. Simplified Maintenance: Features built-in self-diagnostic tools, remote monitoring capabilities, and a modular design, enabling quick fault identification, plug-and-play replacement, and minimal downtime for maintenance and upgrades.

Application Cases in Application Fields

  1. Energy Generation (Nuclear Power): A European nuclear power plant integrated ABB 3BSE082895R1 PM858K01 into its reactor control system to manage core temperature, coolant flow, and safety interlocks. The module’s SIL 3 certification and high MTBF ensured compliance with strict nuclear safety regulations, maintaining reliable operation for critical safety functions.
  2. Heavy Industry (Steel Manufacturing): A leading steel mill in Asia adopted ABB 3BSE082895R1 PM858K01 to control blast furnaces, rolling mills, and material handling systems. Its quad-core processing power enabled real-time coordination of multi-stage production processes, increasing production efficiency by 20% and reducing energy consumption by 8%.
  3. Oil & Gas (Offshore Platforms): An offshore oil platform in the North Sea deployed ABB 3BSE082895R1 PM858K01 to monitor and control drilling operations, pipeline pressure, and emergency shutdown systems. The module’s ATEX certification and rugged design withstood saltwater corrosion and extreme weather, ensuring safe and stable operation in harsh marine environments.
  4. Smart Manufacturing (Electronics): A global electronics manufacturer used ABB 3BSE082895R1 PM858K01 to power its smart factory’s production line control system. Its OPC UA protocol support enabled seamless data exchange with cloud-based analytics platforms, optimizing production scheduling and reducing product defect rates to less than 0.05%.

Comparisons with Competing Products

Feature ABB 3BSE082895R1 PM858K01 Competitor A (Siemens 6ES7519-4AP00-0AB0) Competitor B (Rockwell 1756-L89E)
Processing Speed 0.5μs/boolean instruction 0.7μs/boolean instruction 0.6μs/boolean instruction
Memory Capacity 4GB RAM + 16GB flash (expandable to 64GB) 2GB RAM + 8GB flash (limited expansion) 4GB RAM + 12GB flash (expandable to 32GB)
Communication Protocols 7+ protocols (including IEC 61850) 5 core protocols (no IEC 61850) 4 protocols (weak DNP3 support)
MTBF ≥250,000 hours ≥200,000 hours ≥190,000 hours
Safety Certification SIL 3 + IEC 61850 SIL 2 SIL 2
Compatibility Wide (ABB + third-party systems) Optimized for Siemens TIA Portal Limited to Rockwell Logix ecosystem

Selection Suggestions

  1. Large-Scale Industrial Systems: Prioritize ABB 3BSE082895R1 PM858K01 for large, complex control systems (e.g., nuclear power plants, steel mills) that require high processing power and support for thousands of I/O points.
  2. Safety-Critical Applications: Choose this module for projects requiring SIL 3 certification or compliance with industry-specific safety standards (e.g., nuclear, oil & gas, chemical processing).
  3. Ecosystem Alignment: Opt for ABB 3BSE082895R1 PM858K01 if your facility already uses ABB AC 800M PLC systems to maximize integration efficiency and leverage existing software and hardware investments.
  4. Future-Proofing: Select this model for systems planning long-term expansion, thanks to its expandable memory, multi-protocol support, and compatibility with emerging industrial IoT (IIoT) platforms.

Precautions

  1. Installation Environment: Install ABB 3BSE082895R1 PM858K01 in a climate-controlled, dust-free control cabinet to prevent overheating and component damage. Avoid placement near high-voltage equipment or sources of electromagnetic interference.
  2. Power Supply Stability: Use a redundant 24V DC power supply with surge and voltage spike protection to ensure consistent power delivery, which is critical for the module’s high-performance operation.
  3. Firmware & Software Updates: Regularly update the module’s firmware and associated software (e.g., ABB Control Builder M) via official channels to access new features, security patches, and compatibility improvements. Avoid unauthorized firmware versions.
  4. Static & Physical Protection: Wear anti-static wristbands when handling ABB 3BSE082895R1 PM858K01 to prevent electrostatic discharge. Ensure proper mounting and avoid physical shock or vibration during installation and maintenance.
  5. Authorized Service & Calibration: Only ABB-certified technicians should perform installation, configuration, calibration, or repairs to maintain product integrity, ensure compliance with safety standards, and preserve the warranty.

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