ABB 3BSE076940R1 PM862K01

Product Parameters

Parameter Category Specifications
Model ABB 3BSE076940R1 PM862K01
Operating Voltage 24V DC ±10%
Power Consumption Maximum 20W (typical load: 12W)
Operating Temperature Range -25°C to +65°C
Storage Temperature Range -40°C to +85°C
Processing Performance 32-bit dual-core CPU, 1.2 GHz clock speed; 0.8μs per boolean instruction
Memory Capacity 2 GB DDR4 RAM; 8 GB flash memory (expandable up to 32 GB)
I/O Compatibility Supports up to 1024 digital I/O points; compatible with analog, specialty, and communication I/O modules
Communication Protocols Profinet, Modbus TCP, Ethernet/IP, OPC UA, DNP3, and ABB proprietary protocols
Mechanical Dimensions 150mm × 90mm × 130mm (L×W×H)
Protection Rating IP20 (front panel); IP40 when installed in standard control cabinets
Mean Time Between Failures (MTBF) ≥200,000 hours
Certification CE, UL, CSA, ATEX (for hazardous area applications)
Manufacturer:

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Description

Product Description

The ABB 3BSE076940R1 PM862K01 is a high-performance CPU module belonging to ABB’s renowned PLC product lineup, tailored to meet the rigorous demands of modern industrial automation systems. As a core component for ABB’s AC 800M control system, ABB 3BSE076940R1 PM862K01 integrates advanced processing capabilities, robust connectivity, and exceptional compatibility to deliver seamless control and monitoring for critical industrial processes. Whether deployed in retrofitting existing systems or building new automation architectures, ABB 3BSE076940R1 PM862K01 ensures reliable data processing, fast response times, and long-term operational stability, making it a trusted choice for industries worldwide. The versatility of ABB 3BSE076940R1 PM862K01 also allows it to adapt to diverse environmental conditions and application scenarios, solidifying its position as a cornerstone of efficient industrial control.

Product Parameters

Parameter Category Specifications
Model ABB 3BSE076940R1 PM862K01
Operating Voltage 24V DC ±10%
Power Consumption Maximum 20W (typical load: 12W)
Operating Temperature Range -25°C to +65°C
Storage Temperature Range -40°C to +85°C
Processing Performance 32-bit dual-core CPU, 1.2 GHz clock speed; 0.8μs per boolean instruction
Memory Capacity 2 GB DDR4 RAM; 8 GB flash memory (expandable up to 32 GB)
I/O Compatibility Supports up to 1024 digital I/O points; compatible with analog, specialty, and communication I/O modules
Communication Protocols Profinet, Modbus TCP, Ethernet/IP, OPC UA, DNP3, and ABB proprietary protocols
Mechanical Dimensions 150mm × 90mm × 130mm (L×W×H)
Protection Rating IP20 (front panel); IP40 when installed in standard control cabinets
Mean Time Between Failures (MTBF) ≥200,000 hours
Certification CE, UL, CSA, ATEX (for hazardous area applications)

Advantages and Features

  1. Exceptional Processing SpeedABB 3BSE076940R1 PM862K01 is equipped with a dual-core CPU and high-speed memory, enabling rapid execution of complex control algorithms and real-time data analysis, which significantly enhances production efficiency.
  2. Comprehensive Connectivity: Supports a full suite of industry-standard communication protocols, allowing ABB 3BSE076940R1 PM862K01 to seamlessly integrate with sensors, actuators, HMIs, and cloud-based monitoring platforms, facilitating end-to-end data flow.
  3. Superior Compatibility: Perfectly aligns with ABB’s AC 800M series hardware and software ecosystem, as well as third-party industrial equipment, reducing integration complexity and lowering deployment costs.
  4. Rugged Industrial Design: Built with industrial-grade components and a reinforced casing, ABB 3BSE076940R1 PM862K01 resists electromagnetic interference, voltage fluctuations, and extreme temperatures, ensuring reliable operation in harsh industrial environments.
  5. Easy Maintenance & Diagnostics: Features built-in self-diagnostic tools and a modular design, enabling quick fault identification, plug-and-play replacement, and minimal downtime for maintenance.

Application Cases in Application Fields

  1. Power Generation: A large thermal power plant in Europe integrated ABB 3BSE076940R1 PM862K01 into its boiler control system to regulate fuel combustion, steam pressure, and turbine speed. The module’s fast processing speed ensured precise control, reducing energy consumption by 4% and improving grid stability.
  2. Automotive Manufacturing: A leading automotive assembly plant in Asia adopted ABB 3BSE076940R1 PM862K01 to manage robotic assembly lines, paint shops, and quality inspection stations. Its multi-protocol support enabled seamless coordination between different equipment, increasing production throughput by 18% and reducing defect rates.
  3. Chemical Processing: A petrochemical plant in North America deployed ABB 3BSE076940R1 PM862K01 to control reactor temperature, pressure, and chemical dosing processes. The module’s ATEX certification allowed safe operation in hazardous areas, ensuring compliance with strict safety regulations and preventing potential accidents.
  4. Water & Wastewater Treatment: A municipal water treatment facility used ABB 3BSE076940R1 PM862K01 to monitor and control pump stations, filtration systems, and disinfection processes. Its long MTBF and low power consumption reduced operational costs and ensured consistent water quality for the local community.

Comparisons with Competing Products

Feature ABB 3BSE076940R1 PM862K01 Competitor A (Siemens 6ES7518-4AP00-0AB0) Competitor B (Rockwell 1756-L85E)
Processing Speed 0.8μs/boolean instruction 1.0μs/boolean instruction 0.9μs/boolean instruction
Memory Capacity 2GB RAM + 8GB flash (expandable) 1GB RAM + 4GB flash (limited expansion) 2GB RAM + 6GB flash (expandable)
Communication Protocols 6+ protocols (including OPC UA, DNP3) 4 core protocols (limited specialty protocols) 5 protocols (weak DNP3 support)
MTBF ≥200,000 hours ≥180,000 hours ≥170,000 hours
Price-Effectiveness Mid-range, high value for performance Premium pricing, higher total cost of ownership High-end pricing, targeted at luxury industrial segments
Hazardous Area Certification ATEX certified Limited hazardous area certifications Partial hazardous area support

Selection Suggestions

  1. Ecosystem Alignment: Prioritize ABB 3BSE076940R1 PM862K01 if your facility already uses ABB AC 800M PLC systems to ensure seamless integration and maximize the value of existing hardware/software investments.
  2. High-Demand Applications: Choose this module for applications requiring fast processing speeds (e.g., high-speed production lines) or multi-protocol connectivity (e.g., smart factories with cloud integration).
  3. Hazardous Environments: Opt for ABB 3BSE076940R1 PM862K01 for chemical, oil, and gas projects, as its ATEX certification ensures compliance with safety standards for explosive atmospheres.
  4. Scalability Needs: Select this model for systems planning future expansion, thanks to its expandable memory and support for a large number of I/O points.

Precautions

  1. Installation Environment: Install ABB 3BSE076940R1 PM862K01 in a well-ventilated control cabinet to avoid overheating. Keep it away from direct sunlight, moisture, and corrosive gases.
  2. Power Supply Stability: Use a regulated 24V DC power supply with surge protection to prevent damage from voltage spikes or fluctuations, which could affect module performance.
  3. Firmware Updates: Regularly update the firmware via ABB’s official software (e.g., Control Builder M) to access new features, security patches, and bug fixes. Avoid using unauthorized firmware versions.
  4. Static Protection: Wear anti-static gloves when handling ABB 3BSE076940R1 PM862K01 to prevent electrostatic discharge from damaging internal components.
  5. Authorized Service: Only allow ABB-certified technicians to perform installation, maintenance, or repairs to ensure compliance with product standards and avoid voiding the warranty.

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