ABB 3BSE069054R1 DI828

Description

Product Description

Product Parameters

• Brand & Model: ABB, 3BSE069054R1 DI828
• Device Type: Digital Input Module for PLC
• Power Supply: 24V DC, with ±10% voltage tolerance
• Number of Channels: 32 digital input channels
• Signal Type: Single-ended/differential digital input (configurable), NO/NC compatible
• Input Voltage Range: 12–24V DC (sinking/sourcing configurable)
• Response Time: ≤ 0.2 ms (standard mode), ≤ 0.1 ms (fast mode)
• Operating Temperature: -40°C to +70°C
• Protection Rating: IP20 (per IEC 60529 standard)
• Communication Interface: Profinet, Ethernet/IP, Modbus TCP
• Dimensions (W × D × H): 76 mm × 109 mm × 143 mm
• Weight: 0.32 kg
• Compatible PLC Systems: ABB AC 800M, ABB AC 800XA, ABB Freelance 4000, third-party PLCs (Siemens, Rockwell)
• Input Current: 3 mA per channel (typical)
• Certifications: CE, UL, CSA, ATEX, IECEx

Advantages and Features

1. High-Density 32-Channel Design: ABB 3BSE069054R1 DI828 offers 32 dedicated digital input channels in a compact form factor, maximizing signal acquisition capacity while minimizing electrical cabinet space occupation—ideal for large-scale automation systems requiring extensive field signal monitoring.
2. Ultra-Fast Signal Response: With a response time as low as ≤ 0.1 ms in fast mode, ABB 3BSE069054R1 DI828 ensures instant capture of high-speed transient signals, which is critical for time-sensitive applications such as precision machining, high-speed production lines, and safety interlock systems.
3. Dual Input Mode Flexibility: The module supports both single-ended and differential input configurations, adapting to diverse field wiring scenarios. It also works with both sinking and sourcing sensors, eliminating the need for additional signal converters and reducing equipment costs.
4. Superior Environmental Resilience: Equipped with EMC Class 3 electromagnetic interference protection and a wide operating temperature range, ABB 3BSE069054R1 DI828 maintains stable performance in harsh settings like chemical plants, outdoor power stations, and high-vibration manufacturing workshops.
5. Easy Integration & Maintenance: Compatible with ABB’s Control Builder M software, the module enables intuitive channel configuration and diagnostic monitoring. Clear channel labeling and plug-and-play functionality simplify on-site wiring and troubleshooting, reducing maintenance time and costs.

Application Cases in Industry

• Energy Sector: ABB 3BSE069054R1 DI828 is widely used in thermal power plants, hydropower stations, and wind farms to collect signals from circuit breaker status sensors, transformer temperature switches, and emergency stop buttons. It provides real-time data for central control systems to ensure stable energy generation and distribution.
• Automotive Manufacturing: In automated automotive assembly lines, the module captures signals from robotic arm position sensors, conveyor belt proximity switches, and welding quality detectors. It enables precise coordination of production processes, improving assembly accuracy and overall line efficiency.
• Chemical Industry: At chemical processing plants, ABB 3BSE069054R1 DI828 monitors signals from gas leakage detectors, reaction vessel pressure switches, and valve position sensors. It feeds critical safety data to the PLC, triggering timely interlock actions to prevent operational hazards.
• Logistics & Material Handling: In automated warehouses and sorting centers, the module collects signals from barcode scanners, package presence sensors, and conveyor belt speed switches. It supports efficient material flow management and ensures seamless logistics operations.

Comparison with Competitors

Selection Suggestions

1. Match Channel Density Needs: ABB 3BSE069054R1 DI828 is ideal for large-scale projects requiring 32 or more digital input channels, such as integrated factory control systems and multi-station production lines that demand extensive field signal monitoring.
2. Verify System Compatibility: Confirm that your existing PLC system (ABB or third-party) supports the module’s communication protocols (Profinet, Ethernet/IP, Modbus TCP) to ensure seamless data transmission and integration with ABB 3BSE069054R1 DI828.
3. Evaluate Response Speed Requirements: For time-sensitive applications like high-speed manufacturing or safety interlocks, the ultra-fast ≤ 0.1 ms response time of ABB 3BSE069054R1 DI828 makes it a superior choice compared to competitors with slower signal capture capabilities.
4. Consider Operating Environment: If the module will be deployed in extreme temperatures, high-vibration areas, or environments with strong electromagnetic interference, its rugged design and wide operating temperature range ensure more reliable performance than competitors with narrower environmental adaptability.

Precautions

1. Installation: When installing ABB 3BSE069054R1 DI828, keep it away from high-power equipment (e.g., frequency converters, motors) to avoid electromagnetic interference. Use shielded cables for field wiring to ensure accurate signal acquisition.
2. Wiring Configuration: Follow ABB’s official wiring guidelines to correctly set the module to sinking or sourcing mode. Incorrect wiring may cause sensor damage or signal loss.
3. Maintenance: Regularly inspect the module’s connection terminals for looseness or corrosion, and clean the surface with a dry, soft brush. Avoid using water or chemical cleaners to protect internal electronic components.
4. Storage: Prior to installation, store ABB 3BSE069054R1 DI828 in its original packaging in an environment with a temperature of 5°C to 35°C and relative humidity ≤ 60%. Protect it from mechanical impact, moisture, and direct sunlight.
5. Certification Compliance: For use in explosive environments (e.g., oil refineries, chemical plants with flammable dust), confirm that the module holds valid ATEX and IECEx certifications to meet on-site safety regulations.

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