ABB 3BSE048845R1 CI868K01

Product Parameters

Parameter Category Specifications
Model ABB 3BSE048845R1 CI868K01
Operating Voltage 24V DC ±10%
Power Consumption Maximum 20W (typical load: 12W)
Operating Temperature Range -25°C to +65°C
Storage Temperature Range -40°C to +85°C
Communication Protocols Profinet IRT, Modbus TCP/IP, Ethernet/IP, OPC UA, DNP3.0, IEC 61850, and ABB proprietary bus protocols
Network Interfaces 4 x 10/100/1000 Mbps Ethernet ports (RJ45); 2 x SFP slots (for single-mode/multi-mode fiber optic connectivity)
Data Transfer Rate Up to 1 Gbps (Ethernet); up to 1.25 Gbps (fiber optic)
Compatibility ABB AC 800M/AC 500/Freelance PLCs; third-party devices supporting standard industrial protocols
Mechanical Dimensions 148mm × 86mm × 128mm (L×W×H)
Mounting Type 35mm standard DIN rail mounting
Protection Rating IP20 (front panel); IP40 when installed in standard control cabinets
Mean Time Between Failures (MTBF) ≥230,000 hours
Certifications CE, UL, CSA, ATEX, IEC 61508 (SIL 2 certified)
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Description

Product Description

The ABB 3BSE048845R1 CI868K01 is a high-performance communication interface module, specifically developed to serve as a critical connectivity hub for ABB’s industrial automation ecosystems, bridging PLC systems with diverse field devices and upper-level management platforms. As a flagship communication module in ABB’s portfolio, ABB 3BSE048845R1 CI868K01 integrates multi-protocol support, high-speed data transmission, and seamless compatibility with ABB’s AC 800M, AC 500, and Freelance PLC series, ensuring uninterrupted data flow in complex industrial networks. Whether deployed in process automation, smart manufacturing, or critical infrastructure projects, ABB 3BSE048845R1 CI868K01 delivers stable, low-latency communication and robust anti-interference performance, making it a preferred choice for global industrial enterprises. The rugged industrial design and flexible configuration of ABB 3BSE048845R1 CI868K01 also allow it to adapt to harsh operating conditions and evolving network requirements, solidifying its role as a cornerstone of reliable industrial connectivity.

Product Parameters

Parameter Category Specifications
Model ABB 3BSE048845R1 CI868K01
Operating Voltage 24V DC ±10%
Power Consumption Maximum 20W (typical load: 12W)
Operating Temperature Range -25°C to +65°C
Storage Temperature Range -40°C to +85°C
Communication Protocols Profinet IRT, Modbus TCP/IP, Ethernet/IP, OPC UA, DNP3.0, IEC 61850, and ABB proprietary bus protocols
Network Interfaces 4 x 10/100/1000 Mbps Ethernet ports (RJ45); 2 x SFP slots (for single-mode/multi-mode fiber optic connectivity)
Data Transfer Rate Up to 1 Gbps (Ethernet); up to 1.25 Gbps (fiber optic)
Compatibility ABB AC 800M/AC 500/Freelance PLCs; third-party devices supporting standard industrial protocols
Mechanical Dimensions 148mm × 86mm × 128mm (L×W×H)
Mounting Type 35mm standard DIN rail mounting
Protection Rating IP20 (front panel); IP40 when installed in standard control cabinets
Mean Time Between Failures (MTBF) ≥230,000 hours
Certifications CE, UL, CSA, ATEX, IEC 61508 (SIL 2 certified)

Advantages and Features

  1. Comprehensive Protocol Support: ABB 3BSE048845R1 CI868K01 covers all mainstream industrial communication protocols, eliminating compatibility barriers between ABB PLCs, third-party sensors, SCADA systems, and cloud platforms, and reducing system integration complexity.
  2. Dual Network Connectivity: Equipped with Gigabit Ethernet ports and SFP fiber slots, ABB 3BSE048845R1 CI868K01 supports both wired and fiber optic communication, enabling long-distance, high-speed data transmission and adapting to diverse network topologies in industrial sites.
  3. Safety & Reliability: With SIL 2 certification and ATEX compliance, ABB 3BSE048845R1 CI868K01 meets the safety requirements of hazardous environments (e.g., oil & gas, chemical plants) while its industrial-grade components resist electromagnetic interference and voltage fluctuations.
  4. Seamless ABB Ecosystem Integration: Natively optimized for ABB’s core PLC series, the module enables plug-and-play configuration via ABB’s Control Builder M software, significantly reducing setup time and ensuring stable synchronization with the control system.
  5. Remote Monitoring & Diagnostics: Built-in network diagnostic tools and web-based management interface allow real-time monitoring of communication status, fault alerting, and remote configuration, minimizing on-site maintenance workload.

Application Cases in Application Fields

  1. Oil & Gas (Onshore Refineries): A large onshore refinery in North America integrated ABB 3BSE048845R1 CI868K01 into its distributed control system (DCS) to connect process controllers, flow meters, and emergency shutdown devices. The module’s multi-protocol support enabled seamless communication between ABB PLCs and third-party safety instruments, improving process stability and reducing unplanned downtime by 14%.
  2. Smart Grid (Power Transmission): A European smart grid operator adopted ABB 3BSE048845R1 CI868K01 to link substation automation systems with the central control center. Its IEC 61850 protocol support ensured standardized data exchange between intelligent electronic devices (IEDs), enhancing grid monitoring efficiency and enabling faster fault response.
  3. Automotive Manufacturing (Smart Factories): A leading automotive plant in Asia deployed ABB 3BSE048845R1 CI868K01 to connect robotic workcells, production line sensors, and MES (Manufacturing Execution System). The module’s Gigabit Ethernet ports enabled high-speed data transmission, supporting real-time production scheduling and reducing line cycle time by 10%.
  4. Water & Wastewater Treatment: A municipal water treatment facility in Australia used ABB 3BSE048845R1 CI868K01 to integrate pump stations, water quality analyzers, and SCADA software. Its DNP3.0 protocol ensured reliable data transmission to the city’s central management platform, optimizing chemical dosing and reducing water treatment costs by 8%.

Comparisons with Competing Products

Feature ABB 3BSE048845R1 CI868K01 Competitor A (Siemens 6GK7543-1AX00-0XE0) Competitor B (Rockwell 1756-ENBT/A)
Communication Protocols 7+ protocols (including IEC 61850, DNP3.0) 4 core protocols (limited fiber support) 3 primary protocols (no IEC 61850)
Network Interfaces 4 Ethernet + 2 SFP slots 2 Ethernet + 1 SFP slot 2 Ethernet ports (no SFP)
Safety Certification SIL 2 + ATEX SIL 1 No SIL certification
MTBF ≥230,000 hours ≥190,000 hours ≥170,000 hours
Compatibility ABB PLCs + third-party devices Optimized for Siemens TIA Portal Limited to Rockwell Logix platform
Price-Effectiveness Mid-range, high value for multi-protocol use Premium pricing Mid-range, limited functionality

Selection Suggestions

  1. Multi-Protocol Network Environments: Prioritize ABB 3BSE048845R1 CI868K01 if your system requires integration of multiple protocols (e.g., IEC 61850 for power, DNP3.0 for utilities) or connectivity with diverse third-party devices.
  2. Safety-Critical & Hazardous Areas: Choose this module for oil & gas, chemical, or power projects that require SIL certification and ATEX compliance to meet strict industrial safety standards.
  3. ABB PLC Ecosystems: Opt for ABB 3BSE048845R1 CI868K01 if your facility uses ABB AC 800M/AC 500 PLCs to maximize integration efficiency and leverage existing software investments.
  4. Long-Distance Communication Needs: Select this model for industrial sites requiring fiber optic connectivity (e.g., large factories, remote substations) due to its dual SFP slots and high-speed fiber data transmission capability.

Precautions

  1. Network Wiring & Shielding: Use shielded twisted-pair cables for Ethernet connections and compatible fiber optic cables for SFP slots to minimize electromagnetic interference and ensure signal stability for ABB 3BSE048845R1 CI868K01.
  2. Power Supply Protection: Deploy a regulated 24V DC power supply with surge and overcurrent protection to prevent voltage spikes from damaging the module’s communication components.
  3. Firmware Updates: Regularly update the module’s firmware via ABB’s official software to access new protocol support, security patches, and performance optimizations. Avoid unauthorized firmware versions.
  4. Environmental Installation: Mount ABB 3BSE048845R1 CI868K01 in a well-ventilated control cabinet, away from direct sunlight, moisture, and high-temperature equipment to maintain its operating temperature range.
  5. Authorized Configuration: Only ABB-certified technicians should perform initial configuration, network setup, and maintenance to ensure the module operates within specifications and retains its warranty.

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