ABB XVC768116 3BHB007211R116

Description

Product Description

The ABB XVC768116 3BHB007211R116 is a high-performance, single-axis servo drive module from ABB’s ACSM1 motion control system, specifically designed for modular, multi-axis cabinet installations. This module functions as the power and control stage for a single servo motor, operating within a common DC-bus architecture that enhances energy efficiency and reduces cabinet footprint. The ABB XVC768116 3BHB007211R116 receives its motion commands via a high-speed, deterministic fiber optic link (DRV-I) from a central ACSM1 master controller. It is engineered to deliver precise torque, speed, and position control for both synchronous and asynchronous motors, enabling complex and dynamic motion profiles. The robust design and advanced control algorithms of the ABB XVC768116 3BHB007211R116 make it a critical component in machinery requiring high accuracy, repeatability, and fast response times. Integrating this specific module, as per the ABB XVC768116 3BHB007211R116 (https://www.example-link-abb-product.com) specifications, is essential for achieving optimal performance in coordinated multi-axis systems such as robotics and advanced packaging machines. The specific article number 3BHB007211R116 identifies the exact hardware revision and firmware configuration.

Product Parameters / Technical Specifications

• Manufacturer: ABB
• Product Series: ACSM1 (Modular Drives for Motion Control)
• Module Type: Single-axis Servo Drive Module (for DC-bus)
• Model / Type Code: XVC768116
• Order Code / Article Number: 3BHB007211R116
• Rated Output Current: Defines the continuous and peak current capability (specific amperage defined by variant), determining the size of motor it can drive.
• Input Supply: Connects to a common DC-bus (typically 510-720 V DC).
• Output: Three-phase AC output to a servo motor.
• Control Technology: Direct Torque Control (DTC) or Field-Oriented Control (FOC) for superior dynamic performance and torque accuracy.
• Feedback: Supports high-resolution feedback systems such as encoders (sin/cos, EnDat) and resolvers.
• Communication Interface: DRV-I (Drive Interface) fiber optic link for communication with the ACSM1 main control module (e.g., TU521).
• Safety Functions: Typically includes integrated Safe Torque Off (STO) as a standard safety feature.
• Protection Rating: IP00 for cabinet installation.

Advantages and Key Features

• High Dynamic Performance: The ABB XVC768116 3BHB007211R116 is designed for applications requiring fast acceleration/deceleration, precise torque control, and excellent speed regulation.
• Energy-Efficient System Design: Operation within a common DC-bus system allows regenerative braking energy from one axis to be reused by others, reducing overall energy consumption and heat dissipation.
• Compact and Scalable Architecture: The modular ACSM1 system allows for high axis density in control cabinets, making it ideal for space-constrained multi-axis machines.
• Advanced Synchronization: When used with ABB’s master controllers, it enables precise electronic gearing, camming, and multi-axis coordination for complex motion profiles.
• Robust and Reliable: Built for continuous 24/7 operation in industrial environments, featuring comprehensive diagnostics and protection functions.

Application Cases in Various Fields

• Industrial Robotics: Driving individual joints in a 6-axis articulated robot for precise and smooth motion trajectories in assembly or welding cells.
• Packaging Machinery: Controlling the precise positioning of sealing jaws, cutters, and product transfers on high-speed horizontal form-fill-seal machines.
• Machine Tools: Powering feed axes and spindles in CNC milling and turning centers where contouring accuracy and dynamic response are critical.
• Printing Presses: Synchronizing multiple printing cylinders and web handling sections to maintain perfect register at high speeds.
• Assembly Automation: Driving linear actuators and pick-and-place units in automated electronic component assembly.

Comparison with Competing Products

The ABB XVC768116 3BHB007211R116 competes with modular servo drives from other automation leaders such as Siemens (SINAMICS S120 Motor Modules), Rockwell Automation (Kinetix 6000M), and Bosch Rexroth (IndraDrive Mi). Its primary advantages lie in its seamless integration within the ABB ACSM1/ACS880 ecosystem, its renowned DTC control technology for high dynamics, and its optimized performance in tightly coordinated multi-axis applications. Compared to standalone servo drives, this module offers superior system-level benefits in space, energy efficiency, and wiring for multi-drive cabinets but requires the additional infrastructure of a common DC-bus power supply.

Selection Suggestions and Precautions

• Selection Advice: Select the ABB XVC768116 3BHB007211R116 when designing a multi-axis motion control system with a common DC-bus, especially where high dynamic performance and coordination are priorities. The key selection criterion is matching the module’s current rating to the continuous and peak current requirements of the servo motor. It must be used with a compatible ACSM1 main control module and DC-bus power supply unit.
• Precautions:
  1. System Design Mandatory: The XVC768116 3BHB007211R116 is not a standalone unit. Its successful implementation requires careful system design including a correctly sized DC-bus power supply, line-side components, and a master motion controller.
  2. Motor Compatibility: Verify full compatibility between the drive module’s power stage and the connected servo motor’s voltage, current, and feedback type.
  3. Cooling Requirements: Ensure adequate forced cooling within the cabinet, as multiple drives generate significant heat. Follow ABB’s derating guidelines for high ambient temperatures.
  4. Commissioning Expertise: Configuration and tuning require ABB’s DriveStudio software and expertise in motion control. Proper commissioning is essential for achieving the desired performance and stability.
  5. Exact Part Number: The full article number 3BHB007211R116 is critical for sourcing the correct hardware and firmware version. Using an incorrect variant can lead to compatibility issues.

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